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Mitsubishi Mgna/Verada(TL/KL TJ/KJ TJ Ralliart TH/KH) Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Magna / Verada Model Codes: TL/KL, TJ/KJ, TH/KH Trim Levels Covered: Standard Magna, Verada, Diamante, Ralliart 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, and Mitsubishi owners seeking comprehensive repair information. Competitive Analysis Value Proposition: Provides a singular, all-encompassing resource for multiple generations of Magna and Verada models, offering significant cost savings compared to multiple specialized manuals or dealership service. Key Features Ease Of Use: Designed for ease of understanding with step-by-step instructions, suitable for various skill levels. Cost Savings: Empowers owners to perform their own maintenance and repairs, reducing labor costs. 📋 Manual Details Coverage Areas Primary Focus: Service and Repair Included Series: TL/KL Series, TJ/KJ Series, TH/KH Series Special Editions: Ralliart Magna Page Count Estimated Pages: Over 2500+ pages (cumulative across all covered series) Manual Type Type: Workshop Service and Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (overhaul, lubrication, fuel injection, cooling, intake/exhaust, electrical, emissions), Clutch, Manual Transmission, Automatic Transmission, Propeller Shaft, Axles (Front and Rear) Chassis And Suspension: Wheels and Tires, Power Plant Mounts, Front Suspension, Rear Suspension, Service Brakes, Parking Brakes, Steering System Body And Electrical: Body (exterior and interior), Supplemental Restraint System (SRS), Chassis Electrical, Heating, Air Conditioning, and Ventilation (HVAC) Procedures Included Maintenance: Preventative Maintenance, Fluid Level Checks and Replacements, Filter Replacements, Lubrication Schedule Repair And Overhaul: Complete Engine Overhaul, Transmission Repair (Manual and Automatic), Suspension Component Replacement, Brake System Servicing, Steering System Overhaul, Body Panel Repair, HVAC System Servicing Diagnostics And Troubleshooting: System Diagnostics, Fault Code Interpretation, Component Testing, Troubleshooting Guides for Common Issues Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format PDF Features: Printable, Searchable Text Print Quality Print Recommendation: High-quality printing recommended for clarity of diagrams and schematics. Binding Type Physical Format Advice: If printed, recommend spiral binding for easy page-turning in a workshop environment. Paper Type Paper Recommendation: Durable paper stock recommended for workshop use. ⚙️ Engine Specifications Primary Engine Common Engines: 6G7x series V6 engines (e.g., 6G72, 6G74, 6G75) Engine Variants Engine Displacement Range: 2.5L (2498cc), 3.0L (2972cc), 3.5L (3497cc), 3.8L (3796cc) Performance Horsepower Range: Approximately 140 HP to 240 HP depending on engine and generation. Torque Range: Approximately 210 Nm to 350 Nm depending on engine and generation. Fuel System Injection Type: Multipoint Fuel Injection (MPI), Electronic Fuel Injection (EFI) Engine Control ECU Type: Engine Control Unit (ECU) / Powertrain Control Module (PCM) with diagnostic capabilities. Emission Control Systems: Catalytic Converter, Oxygen Sensors, EGR (Exhaust Gas Recirculation), Evaporative Emission Control (EVAP) System. 🔧 Transmission Standard Manual Transmission Types: 5-speed Manual Transmission Optional Automatic Transmission Types: 4-speed and 5-speed Automatic Transmissions (e.g., INVECS-II) Features Transmission Control: Electronic control for automatic transmissions, including sport and snow modes on some models. 📐 Dimensions Exterior Body Styles: Sedan Weights Curb Weight Range: Approximately 1450 kg to 1650 kg (depending on model and equipment). Gross Vehicle Weight Rating Range: Approximately 1900 kg to 2100 kg (depending on model and equipment). 🛡️ Safety Features Ratings Airbags: Driver and Passenger Front Airbags standard. Side airbags available on some higher trims and later models. Active Features Braking Systems: Front Ventilated Disc Brakes, Rear Disc Brakes (solid or ventilated). ABS (Anti-lock Braking System) available/standard on most models. Traction Control System (TCS) available on most models. Passive Features Seatbelts: 3-point Inertia Reel Seatbelts with pretensioners and load limiters. Chassis Construction: Reinforced Safety Cell structure with crumple zones. 💡 Technology Features Infotainment Audio Systems: Factory fitted AM/FM radio with CD player, cassette player, and amplifier systems depending on trim. Climate Control: Manual or automatic climate control systems (HVAC). Driver Assistance Cruise Control: Standard on most models. Traction Control: Available on certain models and powertrains. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 km or 6 months, whichever comes first (check manual for specific engine variant and oil type). Timing Belt Replacement: Critical for 6G7x V6 engines. Typically every 100,000 km or 5 years. Failure can cause catastrophic engine damage. Fluid Specifications Engine Oil Grade Example: API SG/SH/SJ, SAE 10W-30 or 10W-40 (refer to manual for exact specification and capacity). Automatic Transmission Fluid Type: DIA QUEEN ATF-SP II M or equivalent. Coolant Type: Mitsubishi Long Life Coolant (LLC) or equivalent ethylene glycol-based coolant. Known Issues Common Problems: Timing belt wear/failure, radiator leaks, transmission solenoid issues (automatic), power steering pump leaks, HVAC blower motor resistor failure, O2 sensor degradation. Diagnostics Tips: Check engine light codes (OBD-II), listen for unusual noises from engine or transmission, inspect for fluid leaks. 📚 Vehicle History Brand Heritage Manufacturer Origin: Mitsubishi Motors Corporation, Japan. Model Evolution Generations: The Magna/Verada platform saw significant evolution through multiple generations (e.g., TH/KH, TJ/KJ, TL/KL) with styling, powertrain, and technology updates. Production Primary...
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Mitsubishi Mgna/Verada(TL/KL TJ/KJ TJ Ralliart TH/KH) Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Magna / Verada
Model Codes:
TL/KL, TJ/KJ, TH/KH
Trim Levels Covered:
Standard Magna, Verada, Diamante, Ralliart
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, independent repair shops, and Mitsubishi owners seeking comprehensive repair information.
Competitive Analysis
Value Proposition:
Provides a singular, all-encompassing resource for multiple generations of Magna and Verada models, offering significant cost savings compared to multiple specialized manuals or dealership service.
Key Features
Ease Of Use:
Designed for ease of understanding with step-by-step instructions, suitable for various skill levels.
Cost Savings:
Empowers owners to perform their own maintenance and repairs, reducing labor costs.
📋 Manual Details
Coverage Areas
Primary Focus:
Service and Repair
Included Series:
TL/KL Series, TJ/KJ Series, TH/KH Series
Special Editions:
Ralliart Magna
Page Count
Estimated Pages:
Over 2500+ pages (cumulative across all covered series)
Manual Type
Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (overhaul, lubrication, fuel injection, cooling, intake/exhaust, electrical, emissions), Clutch, Manual Transmission, Automatic Transmission, Propeller Shaft, Axles (Front and Rear)
Chassis And Suspension:
Wheels and Tires, Power Plant Mounts, Front Suspension, Rear Suspension, Service Brakes, Parking Brakes, Steering System
Body And Electrical:
Body (exterior and interior), Supplemental Restraint System (SRS), Chassis Electrical, Heating, Air Conditioning, and Ventilation (HVAC)
Procedures Included
Maintenance:
Preventative Maintenance, Fluid Level Checks and Replacements, Filter Replacements, Lubrication Schedule
Repair And Overhaul:
Complete Engine Overhaul, Transmission Repair (Manual and Automatic), Suspension Component Replacement, Brake System Servicing, Steering System Overhaul, Body Panel Repair, HVAC System Servicing
Diagnostics And Troubleshooting:
System Diagnostics, Fault Code Interpretation, Component Testing, Troubleshooting Guides for Common Issues
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
PDF Features:
Printable, Searchable Text
Print Quality
Print Recommendation:
High-quality printing recommended for clarity of diagrams and schematics.
Binding Type
Physical Format Advice:
If printed, recommend spiral binding for easy page-turning in a workshop environment.
Paper Type
Paper Recommendation:
Durable paper stock recommended for workshop use.
⚙️ Engine Specifications
Primary Engine
Common Engines:
6G7x series V6 engines (e.g., 6G72, 6G74, 6G75)
Engine Variants
Engine Displacement Range:
2.5L (2498cc), 3.0L (2972cc), 3.5L (3497cc), 3.8L (3796cc)
Performance
Horsepower Range:
Approximately 140 HP to 240 HP depending on engine and generation.
Torque Range:
Approximately 210 Nm to 350 Nm depending on engine and generation.
Fuel System
Injection Type:
Multipoint Fuel Injection (MPI), Electronic Fuel Injection (EFI)
Engine Control
ECU Type:
Engine Control Unit (ECU) / Powertrain Control Module (PCM) with diagnostic capabilities.
Emission Control
Systems:
Catalytic Converter, Oxygen Sensors, EGR (Exhaust Gas Recirculation), Evaporative Emission Control (EVAP) System.
🔧 Transmission
Standard
Manual Transmission Types:
5-speed Manual Transmission
Optional
Automatic Transmission Types:
4-speed and 5-speed Automatic Transmissions (e.g., INVECS-II)
Features
Transmission Control:
Electronic control for automatic transmissions, including sport and snow modes on some models.
📐 Dimensions
Exterior
Body Styles:
Sedan
Weights
Curb Weight Range:
Approximately 1450 kg to 1650 kg (depending on model and equipment).
Gross Vehicle Weight Rating Range:
Approximately 1900 kg to 2100 kg (depending on model and equipment).
🛡️ Safety Features
Ratings
Airbags:
Driver and Passenger Front Airbags standard. Side airbags available on some higher trims and later models.
Active Features
Braking Systems:
Front Ventilated Disc Brakes, Rear Disc Brakes (solid or ventilated). ABS (Anti-lock Braking System) available/standard on most models. Traction Control System (TCS) available on most models.
Passive Features
Seatbelts:
3-point Inertia Reel Seatbelts with pretensioners and load limiters.
Chassis Construction:
Reinforced Safety Cell structure with crumple zones.
💡 Technology Features
Infotainment
Audio Systems:
Factory fitted AM/FM radio with CD player, cassette player, and amplifier systems depending on trim.
Climate Control:
Manual or automatic climate control systems (HVAC).
Driver Assistance
Cruise Control:
Standard on most models.
Traction Control:
Available on certain models and powertrains.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km or 6 months, whichever comes first (check manual for specific engine variant and oil type).
Timing Belt Replacement:
Critical for 6G7x V6 engines. Typically every 100,000 km or 5 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Grade Example:
API SG/SH/SJ, SAE 10W-30 or 10W-40 (refer to manual for exact specification and capacity).
Automatic Transmission Fluid Type:
DIA QUEEN ATF-SP II M or equivalent.
Coolant Type:
Mitsubishi Long Life Coolant (LLC) or equivalent ethylene glycol-based coolant.
Known Issues
Common Problems:
Timing belt wear/failure, radiator leaks, transmission solenoid issues (automatic), power steering pump leaks, HVAC blower motor resistor failure, O2 sensor degradation.
Diagnostics Tips:
Check engine light codes (OBD-II), listen for unusual noises from engine or transmission, inspect for fluid leaks.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Mitsubishi Motors Corporation, Japan.
Model Evolution
Generations:
The Magna/Verada platform saw significant evolution through multiple generations (e.g., TH/KH, TJ/KJ, TL/KL) with styling, powertrain, and technology updates.
Production
Primary Market:
Primarily Australia, with some exports to other markets.
Production Years
Model Range Approximate:
Roughly mid-1990s through early 2000s (specifics vary by series, e.g., TH/KH approx. 1996-2000, TJ/KJ approx. 2000-2003, TL/KL approx. 2003-2005).
🏆 Awards & Recognition
Recognitions
Australian Car Of The Year:
The Magna/Verada platform received critical acclaim in Australia, often praised for its value, comfort, and V6 engine performance relative to its price point.
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