Mitsubishi Mgna/Verada(TL/KL TJ/KJ TJ Ralliart TH/KH) Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Magna / Verada Model Codes: TL/KL, TJ/KJ, TH/KH Trim Levels Covered: Standard Magna, Verada, Diamante, Ralliart 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, and Mitsubishi owners seeking comprehensive repair information. Competitive Analysis Value Proposition: Provides a singular, all-encompassing resource for multiple generations of Magna and Verada models, offering significant cost savings compared to multiple specialized manuals or dealership service. Key Features Ease Of Use: Designed for ease of understanding with step-by-step instructions, suitable for various skill levels. Cost Savings: Empowers owners to perform their own maintenance and repairs, reducing labor costs. 📋 Manual Details Coverage Areas Primary Focus: Service and Repair Included Series: TL/KL Series, TJ/KJ Series, TH/KH Series Special Editions: Ralliart Magna Page Count Estimated Pages: Over 2500+ pages (cumulative across all covered series) Manual Type Type: Workshop Service and Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (overhaul, lubrication, fuel injection, cooling, intake/exhaust, electrical, emissions), Clutch, Manual Transmission, Automatic Transmission, Propeller Shaft, Axles (Front and Rear) Chassis And Suspension: Wheels and Tires, Power Plant Mounts, Front Suspension, Rear Suspension, Service Brakes, Parking Brakes, Steering System Body And Electrical: Body (exterior and interior), Supplemental Restraint System (SRS), Chassis Electrical, Heating, Air Conditioning, and Ventilation (HVAC) Procedures Included Maintenance: Preventative Maintenance, Fluid Level Checks and Replacements, Filter Replacements, Lubrication Schedule Repair And Overhaul: Complete Engine Overhaul, Transmission Repair (Manual and Automatic), Suspension Component Replacement, Brake System Servicing, Steering System Overhaul, Body Panel Repair, HVAC System Servicing Diagnostics And Troubleshooting: System Diagnostics, Fault Code Interpretation, Component Testing, Troubleshooting Guides for Common Issues Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format PDF Features: Printable, Searchable Text Print Quality Print Recommendation: High-quality printing recommended for clarity of diagrams and schematics. Binding Type Physical Format Advice: If printed, recommend spiral binding for easy page-turning in a workshop environment. Paper Type Paper Recommendation: Durable paper stock recommended for workshop use. ⚙️ Engine Specifications Primary Engine Common Engines: 6G7x series V6 engines (e.g., 6G72, 6G74, 6G75) Engine Variants Engine Displacement Range: 2.5L (2498cc), 3.0L (2972cc), 3.5L (3497cc), 3.8L (3796cc) Performance Horsepower Range: Approximately 140 HP to 240 HP depending on engine and generation. Torque Range: Approximately 210 Nm to 350 Nm depending on engine and generation. Fuel System Injection Type: Multipoint Fuel Injection (MPI), Electronic Fuel Injection (EFI) Engine Control ECU Type: Engine Control Unit (ECU) / Powertrain Control Module (PCM) with diagnostic capabilities. Emission Control Systems: Catalytic Converter, Oxygen Sensors, EGR (Exhaust Gas Recirculation), Evaporative Emission Control (EVAP) System. 🔧 Transmission Standard Manual Transmission Types: 5-speed Manual Transmission Optional Automatic Transmission Types: 4-speed and 5-speed Automatic Transmissions (e.g., INVECS-II) Features Transmission Control: Electronic control for automatic transmissions, including sport and snow modes on some models. 📐 Dimensions Exterior Body Styles: Sedan Weights Curb Weight Range: Approximately 1450 kg to 1650 kg (depending on model and equipment). Gross Vehicle Weight Rating Range: Approximately 1900 kg to 2100 kg (depending on model and equipment). 🛡️ Safety Features Ratings Airbags: Driver and Passenger Front Airbags standard. Side airbags available on some higher trims and later models. Active Features Braking Systems: Front Ventilated Disc Brakes, Rear Disc Brakes (solid or ventilated). ABS (Anti-lock Braking System) available/standard on most models. Traction Control System (TCS) available on most models. Passive Features Seatbelts: 3-point Inertia Reel Seatbelts with pretensioners and load limiters. Chassis Construction: Reinforced Safety Cell structure with crumple zones. 💡 Technology Features Infotainment Audio Systems: Factory fitted AM/FM radio with CD player, cassette player, and amplifier systems depending on trim. Climate Control: Manual or automatic climate control systems (HVAC). Driver Assistance Cruise Control: Standard on most models. Traction Control: Available on certain models and powertrains. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 km or 6 months, whichever comes first (check manual for specific engine variant and oil type). Timing Belt Replacement: Critical for 6G7x V6 engines. Typically every 100,000 km or 5 years. Failure can cause catastrophic engine damage. Fluid Specifications Engine Oil Grade Example: API SG/SH/SJ, SAE 10W-30 or 10W-40 (refer to manual for exact specification and capacity). Automatic Transmission Fluid Type: DIA QUEEN ATF-SP II M or equivalent. Coolant Type: Mitsubishi Long Life Coolant (LLC) or equivalent ethylene glycol-based coolant. Known Issues Common Problems: Timing belt wear/failure, radiator leaks, transmission solenoid issues (automatic), power steering pump leaks, HVAC blower motor resistor failure, O2 sensor degradation. Diagnostics Tips: Check engine light codes (OBD-II), listen for unusual noises from engine or transmission, inspect for fluid leaks. 📚 Vehicle History Brand Heritage Manufacturer Origin: Mitsubishi Motors Corporation, Japan. Model Evolution Generations: The Magna/Verada platform saw significant evolution through multiple generations (e.g., TH/KH, TJ/KJ, TL/KL) with styling, powertrain, and technology updates. Production Primary...
Provides a singular, all-encompassing resource for multiple generations of Magna and Verada models, offering significant cost savings compared to multiple specialized manuals or dealership service.
Key Features
Ease Of Use:
Designed for ease of understanding with step-by-step instructions, suitable for various skill levels.
Cost Savings:
Empowers owners to perform their own maintenance and repairs, reducing labor costs.
📋 Manual Details
Coverage Areas
Primary Focus:
Service and Repair
Included Series:
TL/KL Series, TJ/KJ Series, TH/KH Series
Special Editions:
Ralliart Magna
Page Count
Estimated Pages:
Over 2500+ pages (cumulative across all covered series)
Complete Engine Overhaul, Transmission Repair (Manual and Automatic), Suspension Component Replacement, Brake System Servicing, Steering System Overhaul, Body Panel Repair, HVAC System Servicing
Diagnostics And Troubleshooting:
System Diagnostics, Fault Code Interpretation, Component Testing, Troubleshooting Guides for Common Issues
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
PDF Features:
Printable, Searchable Text
Print Quality
Print Recommendation:
High-quality printing recommended for clarity of diagrams and schematics.
Binding Type
Physical Format Advice:
If printed, recommend spiral binding for easy page-turning in a workshop environment.
Engine Control Unit (ECU) / Powertrain Control Module (PCM) with diagnostic capabilities.
Emission Control
Systems:
Catalytic Converter, Oxygen Sensors, EGR (Exhaust Gas Recirculation), Evaporative Emission Control (EVAP) System.
🔧 Transmission
Standard
Manual Transmission Types:
5-speed Manual Transmission
Optional
Automatic Transmission Types:
4-speed and 5-speed Automatic Transmissions (e.g., INVECS-II)
Features
Transmission Control:
Electronic control for automatic transmissions, including sport and snow modes on some models.
📐 Dimensions
Exterior
Body Styles:
Sedan
Weights
Curb Weight Range:
Approximately 1450 kg to 1650 kg (depending on model and equipment).
Gross Vehicle Weight Rating Range:
Approximately 1900 kg to 2100 kg (depending on model and equipment).
🛡️ Safety Features
Ratings
Airbags:
Driver and Passenger Front Airbags standard. Side airbags available on some higher trims and later models.
Active Features
Braking Systems:
Front Ventilated Disc Brakes, Rear Disc Brakes (solid or ventilated). ABS (Anti-lock Braking System) available/standard on most models. Traction Control System (TCS) available on most models.
Passive Features
Seatbelts:
3-point Inertia Reel Seatbelts with pretensioners and load limiters.
Chassis Construction:
Reinforced Safety Cell structure with crumple zones.
💡 Technology Features
Infotainment
Audio Systems:
Factory fitted AM/FM radio with CD player, cassette player, and amplifier systems depending on trim.
Climate Control:
Manual or automatic climate control systems (HVAC).
Driver Assistance
Cruise Control:
Standard on most models.
Traction Control:
Available on certain models and powertrains.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km or 6 months, whichever comes first (check manual for specific engine variant and oil type).
Timing Belt Replacement:
Critical for 6G7x V6 engines. Typically every 100,000 km or 5 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Grade Example:
API SG/SH/SJ, SAE 10W-30 or 10W-40 (refer to manual for exact specification and capacity).
Automatic Transmission Fluid Type:
DIA QUEEN ATF-SP II M or equivalent.
Coolant Type:
Mitsubishi Long Life Coolant (LLC) or equivalent ethylene glycol-based coolant.
Known Issues
Common Problems:
Timing belt wear/failure, radiator leaks, transmission solenoid issues (automatic), power steering pump leaks, HVAC blower motor resistor failure, O2 sensor degradation.
Diagnostics Tips:
Check engine light codes (OBD-II), listen for unusual noises from engine or transmission, inspect for fluid leaks.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Mitsubishi Motors Corporation, Japan.
Model Evolution
Generations:
The Magna/Verada platform saw significant evolution through multiple generations (e.g., TH/KH, TJ/KJ, TL/KL) with styling, powertrain, and technology updates.
Production
Primary Market:
Primarily Australia, with some exports to other markets.
Production Years
Model Range Approximate:
Roughly mid-1990s through early 2000s (specifics vary by series, e.g., TH/KH approx. 1996-2000, TJ/KJ approx. 2000-2003, TL/KL approx. 2003-2005).
🏆 Awards & Recognition
Recognitions
Australian Car Of The Year:
The Magna/Verada platform received critical acclaim in Australia, often praised for its value, comfort, and V6 engine performance relative to its price point.
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