🏷️ Basic Information Identification Make: Mitsubishi Model: Montero Year: 1983 Codes Chassis Code: L040 series 👋 Introduction Market Position Segment: Compact SUV / Off-Road Vehicle Target Audience: Enthusiasts seeking robust off-road capability and reliability, families needing versatile transportation Competitive Analysis Key Competitors: Jeep Cherokee (XJ), Toyota 4Runner, Nissan Pathfinder, Ford Bronco II Key Features Off Road Capability: Body-on-frame construction, selectable 4WD (often with low range), good ground clearance Versatility: Available in short-wheelbase (2-door) and long-wheelbase (4-door) configurations, ample cargo space Durability: Renowned for robust construction and mechanical longevity when properly maintained 📋 Manual Details Coverage Areas Primary Regions Covered: Global Specific Markets: North America, Europe, Australia, Asia Page Count Estimated Pages: Approx. 800-1200 (typical for comprehensive workshop manuals of this era) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: Internal combustion engine (gasoline and diesel variants), fuel delivery, ignition, cooling, lubrication, exhaust, engine management systems Transmission: Manual and automatic transmissions, transfer case, drivetrain components (driveshafts, axles, differentials) Brakes: Hydraulic brake system (front disc, rear drum), parking brake, ABS (if applicable to specific variants) Suspension Steering: Independent front suspension (torsion bar or coil spring), solid rear axle (leaf spring or coil spring), power steering system, steering linkage Electrical: Battery, charging system (alternator), starting system, lighting, wipers, horn, power windows, power locks, instrumentation, fuses, relays, wiring diagrams Body Chassis: Body panels, doors, glass, interior trim, chassis frame, mounts, body repair procedures HVAC: Heating, ventilation, and air conditioning (HVAC) system, components, and service Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections Diagnostics: Troubleshooting guides, diagnostic charts, symptom analysis, common fault identification Repair: Step-by-step repair instructions for all major components and systems, overhaul procedures Disassembly Assembly: Detailed procedures for component removal, disassembly, cleaning, inspection, repair, and reassembly Specifications Tolerances: Precise measurements, torque specifications, alignment procedures, diagnostic values Technical Depth Depth: Comprehensive: Covers routine maintenance to major overhauls and advanced diagnostics, suitable for professional technicians and experienced DIYers 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Searchable text for quick information retrieval Print Quality Print Readability: High-resolution scans ensuring clear text and diagrams for printing Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Gasoline: 4G54 (2.6L SOHC I4) Engine Code Diesel: 4D55 (2.3L SOHC I4 Turbo Diesel) Performance Gasoline Horsepower 4G54: Approx. 105-116 hp @ 4500-4800 rpm (depending on variant and tuning) Torque 4G54: Approx. 135-145 lb-ft @ 2500-3000 rpm (depending on variant and tuning) Performance Diesel Horsepower 4D55: Approx. 85-90 hp @ 4000 rpm Torque 4D55: Approx. 130-135 lb-ft @ 2500 rpm Fuel System Fuel Delivery Gasoline: Carbureted (e.g., Mitsubishi Cyclone Twin-Barrel Carburetor) Fuel Type Diesel: Diesel fuel Engine Management Ignition System: Electronic ignition (distributor-based) Emission Controls: Basic emission controls, catalytic converter (market dependent) 🔧 Transmission Standard Transmission Type Gasoline: 5-speed Manual Transmission Optional Transmission Type Automatic: 4-speed Automatic Transmission Features Transfer Case: Part-time, 2-speed transfer case with manual front hub engagement (4H, 4L, 2H) Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 gear oil Automatic Transmission Fluid: Dexron III/Mercon or equivalent (check manual for exact spec) Fluid Capacities Transfer Case Capacity: Approx. 1.5-2.0 liters 📐 Dimensions Exterior Swb Length Swb: Approx. 4235 mm (166.7 in) Width Swb: Approx. 1695 mm (66.7 in) Height Swb: Approx. 1870 mm (73.6 in) Exterior Lwb Length Lwb: Approx. 4680 mm (184.3 in) Width Lwb: Approx. 1695 mm (66.7 in) Height Lwb: Approx. 1880 mm (74.0 in) Wheelbase Wheelbase Swb: Approx. 2450 mm (96.5 in) Wheelbase Lwb: Approx. 2715 mm (106.9 in) Weights Curb Weight: Approx. 1750-1950 kg (3850-4300 lbs), varies by configuration Gross Vehicle Weight Rating: Approx. 2400-2600 kg (5290-5730 lbs) Tires Wheels Tire Size Standard: 215/80R15, 235/75R15 (common options) Wheel Bolt Pattern: 6 x 139.7 mm (6 on 5.5 inch) Wheel Offset: ET 0 to +10 (typical) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (No standardized crash test ratings like NHTSA/Euro NCAP for this era in many markets) Active Features Braking System: Front ventilated disc brakes, rear drum brakes. Power assist standard. Passive Features Seat Belts: Front and rear seat belts Airbags: No airbags Rollover Protection: Reinforced chassis and body structure 💡 Technology Features Infotainment Audio System: AM/FM radio with cassette player (optional) Display: Analog gauges and warning lights Driver Assistance Cruise Control: Optional on some higher trim levels 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months Air Filter Replacement: Every 15,000-20,000 miles (24,000-32,000 km) or 12 months Spark Plug Replacement Gasoline: Every 30,000-40,000 miles (48,000-64,000 km) Fuel Filter Replacement: Every 20,000-30,000 miles (32,000-48,000 km) Fluid Specifications Engine Oil Type Gasoline: API SG or SH, SAE 10W-30 or 10W-40 Engine Oil Type Diesel: API CD or CE, SAE 15W-40 Diesel Engine Oil Coolant Type:...