🏷️ Basic Information Identification Make: Mitsubishi Model: Montero iO / Pajero Pinin Market Name: Montero iO (North America), Pajero Pinin (Europe, Asia) Generation Generation Designation: First Generation (H60/H70 Series) Codes Chassis Code: H61W, H62W, H71W, H76W, H77W 👋 Introduction Market Position Segment: Compact SUV / Crossover Target Audience: Enthusiasts, DIY mechanics, small families, urban adventurers Competitive Analysis Competitors 2000 2002: Honda CR-V, Toyota RAV4, Suzuki Vitara, Kia Sportage, Ford EcoSport (early models) Key Features Distinguishing Features: Compact size, unique styling, available 4WD system (Super Select 4WD-i on some variants), off-road capability for its class 📋 Manual Details Coverage Areas Years Covered: 2000, 2001, 2002 Page Count Estimated Page Count: 1000+ Manual Type Manual Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Full Engine Overhaul, Diagnostics, Tuning, Cooling System, Lubrication System, Fuel System, Emission Control Systems Transmission: Manual Transmission (5-speed), Automatic Transmission (4-speed INVECS-II), Clutch, Drivetrain, Transfer Case, Differential (Front/Rear) Brakes: Front Disc Brakes, Rear Disc/Drum Brakes (depending on trim), ABS (Anti-lock Braking System), Parking Brake Electrical: Wiring Diagrams, Battery, Charging System, Starting System, Ignition System, Lighting, Fuses, Relays, ECUs, Sensors, Instrument Cluster, Audio System, Power Accessories Suspension Steering: Front MacPherson Struts, Rear Multi-link Suspension, Power Steering System, Steering Column, Wheel Alignment Body Chassis: Body Panels, Doors, Hood, Trunk, Bumpers, Chassis Components, Frame, Interior Trim, Seat Adjustments, Convertible Top (if applicable) Heating Ac: HVAC System, Air Conditioning Compressor, Condenser, Evaporator, Heater Core, Blower Motor, Climate Control Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Top-offs, Spark Plug Replacement, Belt Replacement Diagnostics: Troubleshooting Guides, Fault Code Interpretation, Symptom-based Diagnostics, Electrical System Testing Repair: Component Removal and Installation, Engine Rebuilding, Transmission Overhaul, Brake System Repair, Suspension Component Replacement, Electrical Component Repair Technical Specifications: Torque Specifications, Clearances, Tolerances, Fluid Capacities, Wiring Diagrams, Diagnostic Trouble Codes (DTCs) Technical Depth Depth: Comprehensive, from basic maintenance to full engine and transmission rebuilds 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable Text Print Quality Printable: Printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code 1: 4A31 Engine Description 1: 1.8L SOHC 16-valve Inline-4 (GDI - Gasoline Direct Injection) Displacement 1: 1834 cc Horsepower 1: 135 PS (133 hp; 99 kW) @ 6000 rpm Torque 1: 174 Nm (128 lb-ft) @ 4000 rpm Alternative Engine Engine Code 2: 4G15 Engine Description 2: 1.5L SOHC 16-valve Inline-4 Displacement 2: 1468 cc Horsepower 2: 95 PS (94 hp; 70 kW) @ 6000 rpm Torque 2: 130 Nm (96 lb-ft) @ 4000 rpm Fuel System Fuel Injection: Multi-point Fuel Injection (MPI) or Gasoline Direct Injection (GDI) for 4A31 Fuel Type: Unleaded Gasoline Performance Compression Ratio 4A31: 12.0:1 🔧 Transmission Standard Standard Transmission Type: 5-speed Manual Optional Optional Transmission Type: 4-speed Automatic (INVECS-II) Features Drivetrain Options: 2WD (Rear-wheel drive), 4WD (Full-time 4WD or Selectable 4WD) Transfer Case: Center differential with lock (on some 4WD models) Fluid Specifications Manual Transmission Fluid: API GL-4 SAE 75W-90 Automatic Transmission Fluid: DIAQUEEN ATF SP-III 📐 Dimensions Exterior Length: 3845 mm (151.4 in) Width: 1695 mm (66.7 in) Height: 1610 mm (63.4 in) (approx.) Wheelbase: 2280 mm (89.8 in) Interior Seating Capacity: 5 Cargo Cargo Volume Rear Seats Up: Approx. 295 Liters (10.4 cu ft) Weights Curb Weight Min: Approx. 1200 kg (2646 lbs) Curb Weight Max: Approx. 1350 kg (2976 lbs) Gross Vehicle Weight Rating: Varies by model and configuration (refer to vehicle placard) 🛡️ Safety Features Ratings Frontal Crash Test Rating: Refer to specific NHTSA/IIHS tests for the model year and market; generally fair for its era. Side Impact Crash Test Rating: Refer to specific NHTSA/IIHS tests for the model year and market. Active Features ABS: Standard or Optional depending on trim level and market Traction Control: Optional on some higher trims Passive Features Airbags: Driver and Front Passenger Airbags (Standard), Optional Side Airbags on some models Seatbelts: 3-point ELR seatbelts with pre-tensioners 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD Player with optional premium sound system Display: Basic digital clock and radio display Driver Assistance Cruise Control: Optional Connectivity Bluetooth: Not available from factory Usb Ports: Not available from factory 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 6 months, whichever comes first Air Filter Replacement Interval: Every 15,000 miles (24,000 km) Spark Plug Replacement Interval 4A31: Every 60,000 miles (96,000 km) (Platinum or Iridium type recommended) Fluid Specifications Engine Oil Type 4A31: API SN or SP, SAE 5W-30 or 5W-40 (check manual for specific GDI recommendations) Engine Oil Capacity 4A31: 4.3 Liters (4.5 US Quarts) with filter change Coolant Type: Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol-based, P-HOAT formulation) Brake Fluid Type: DOT 3 or DOT 4 Known Issues Common Problems Early Models: Occasional minor oil leaks from...