🏷️ Basic Information Identification Make: Mitsubishi Model: Montero Pajero Product Name: Mitsubishi Montero Pajero Complete Workshop Service Repair Manual 2003 2004 Generation Model Generation: Third Generation (1999-2006, Chassis code V60) Codes Chassis Codes: V63W, V65W, V68W, V73W, V75W, V78W 👋 Introduction Market Position Segment: Full-size SUV, body-on-frame construction, known for off-road capability and ruggedness. Competitive Analysis Competitors: Toyota Land Cruiser, Nissan Pathfinder, Ford Explorer, Jeep Grand Cherokee, Land Rover Discovery Key Features Vehicle Attributes: Available Super Select II 4WD system, independent front suspension, robust chassis, comfortable ride for an SUV of its class, spacious interior. Manual Value Proposition Purpose: Empowers owners and technicians to perform all necessary maintenance, repairs, and diagnostics, saving time and money compared to dealership service. 📋 Manual Details Coverage Areas Regions Covered: Global (specific variations may exist, manual generally applicable to North American and International market models) Page Count Estimated Page Count: 1500+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital Format (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel injection, ignition, cooling, exhaust, lubrication, automatic transmission, manual transmission, transfer case, differentials (front and rear) Chassis: Suspension (front independent, rear multi-link), steering system (power assisted rack and pinion), braking system (ABS, EBD, disc brakes front/rear), wheels and tires Electrical: Engine control module (ECM), body control module (BCM), lighting, instrumentation, audio systems, power accessories (windows, locks, mirrors), HVAC controls, airbags, anti-theft system, wiring diagrams Body: Body panels, doors, windows, interior trim, seats, glass, bumpers, sunroof (if equipped) Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, drive belt inspection and replacement Diagnostics Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical system diagnostics, engine performance issues Repair Rebuild: Engine overhaul, transmission overhaul, brake caliper rebuild, suspension component replacement, steering gear replacement, exhaust system repair Installation Adjustment: Component installation (e.g., alternator, starter, fuel pump), alignment procedures, brake pad replacement, timing belt installation Specification Tables: Includes detailed tables for all specifications: torque values, clearances, capacities, electrical resistance, etc. Technical Depth Depth: Comprehensive; covers basic maintenance to complete engine and transmission overhauls, detailed electrical troubleshooting, and bodywork repairs. 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: High-resolution scans of original factory service manuals, ensuring clarity of text and diagrams. Binding Type Binding: N/A (Downloadable Digital Format) Paper Type Paper: N/A (Digital Format) Searchability Text Search: Fully searchable PDF text, allowing quick access to specific information via keywords. Completeness Coverage Scope: Covers all major mechanical, electrical, and body systems for the specified model years and engine variants. ⚙️ Engine Specifications Primary Engine Engine Code And Type: 6G72 (3.0L V6 SOHC MPI), 6G74 (3.5L V6 SOHC MPI), 6G75 (3.8L V6 SOHC MPI - less common for these specific years, but potential engine variant) Performance 3.5L V6 (6G74) Horsepower: Approx. 200-215 hp (depending on market and specific tune) 3.5L V6 (6G74) Torque: Approx. 225-235 lb-ft (depending on market and specific tune) Fuel System Injection System: Multi-Point Fuel Injection (MPI), Electronic Control Unit (ECU) managed Engine Management Timing Belt: Yes (Interference engine; critical replacement interval) Idle Speed Control: Electronically controlled Ignition System Type: Distributorless Ignition System (DIS) with coil-on-plug or coil packs. 🔧 Transmission Standard Transmission Type: 4-speed Automatic (4WD) / 5-speed Manual (2WD/4WD, less common in North America for this generation) Optional Transfer Case: Super Select II 4WD system (selectable 2WD High, 4WD High, 4WD High with center differential lock, 4WD Low with center differential lock) Features Automatic Transmission Control: Electronic control with adaptive shift logic Transfer Case Engagement: Electronically actuated for 4WD modes (on most models), manual shifter for 4WD Low. Fluid Specifications Automatic Transmission Fluid Type: DIA QUEEN ATF SP-III (or equivalent) Manual Transmission Fluid Type: API GL-4 or GL-5 (SAE 75W-90 recommended) 📐 Dimensions Exterior Wheelbase Inches: 110.2 Overall Length Inches: 187.8 Overall Width Inches: 73.0 Overall Height Inches: 72.4 Weights Curb Weight Lbs: Approx. 4400 - 4800 lbs (depending on configuration) Towing Capacity Lbs: Up to 5,000 lbs (check specific model year and regional regulations) Payload Capacity Lbs: Approx. 1200 - 1500 lbs 🛡️ Safety Features Ratings NHTSA Rollover Rating: 4-star (for 2003 model year) Active Features Antilock Brakes: Standard (ABS) Electronic Brakeforce Distribution: Standard (EBD) Limited Slip Differential: Optional rear limited-slip differential (LSD) on some models. Passive Features Airbags: Driver and front passenger airbags standard, optional side-impact airbags Seatbelts: Three-point seatbelts with pretensioners and load limiters for front occupants 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player, optional premium audio systems (e.g., Rockford Fosgate) available on higher trims. Driver Assistance Traction Control: Available traction control system (TCS) on some models. Connectivity Cruise Control: Standard Comfort Features Climate Control: Manual or Automatic Climate Control (ACC) depending on trim level. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles or 3 months (severe duty), or 7,500 miles or 6...