🏷️ Basic Information Identification Make: Mitsubishi Model: Montero / Pajero / Shogun Model Variant: Third Generation (NM/NP Series) Year: 2003 Codes Chassis Codes: K90 series (NM/NP) 👋 Introduction Market Position Vehicle Segment: Full-size SUV, body-on-frame construction Competitive Analysis Competitors 2003: Toyota Land Cruiser, Ford Explorer, Nissan Pathfinder, Chevrolet TrailBlazer, Jeep Grand Cherokee Key Features Vehicle Strengths: Robust off-road capability, comfortable ride, versatile interior, available V8 engine Manual Value Proposition: Inexpensive way to maintain and repair vehicle, empowers DIYers and professionals alike, comprehensive coverage 📋 Manual Details Coverage Areas Regions Covered: Global (specifications may vary slightly by region, but core repair procedures are universal) Page Count Estimated Pages: High (typically over 1000 pages for a comprehensive factory service manual) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, component testing, timing belt/chain, piston/ring replacement, cylinder head service, etc. Engine Controls: ECU diagnosis, sensor testing (MAF, MAP, O2, Crankshaft Position), actuator control, emissions systems, fuel injection Fuel System: Fuel pump testing, injector service, fuel filter replacement, fuel pressure diagnostics, evaporative emission control (EVAP) Ignition System: Spark plug service, coil pack testing, ignition timing, diagnostic procedures Cooling System: Radiator, thermostat, water pump, fan clutch/electric fan, coolant types and capacities, leak testing Exhaust System: Muffler, catalytic converter, exhaust manifold, pipe replacement, gasket service Transmission Manual: Clutch service, gear selection, internal component repair, fluid specifications, removal and installation Transmission Automatic: Torque converter service, valve body diagnosis, transmission fluid flush and fill, shift solenoid testing, removal and installation Driveline: Transfer case operation and repair, front/rear differential service, driveshaft and U-joint maintenance, CV joint replacement Suspension: Independent front suspension (IFS) overhaul, rear multi-link suspension, shock absorber/strut replacement, coil spring service, control arm bushings Steering: Power steering system diagnosis, rack and pinion repair, tie rod end replacement, steering column service Brakes: Front/rear disc brake service, caliper replacement, brake pad/rotor replacement, brake fluid specifications, ABS system diagnosis Electrical: Battery and charging system diagnostics, starter motor service, alternator testing, fuse and relay identification, lighting systems HVAC: Air conditioning system servicing, heater core replacement, blower motor testing, climate control unit diagnosis Body Interior Exterior: Door panel removal, interior trim, seat removal, exterior trim, bumper repair, glass replacement procedures Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, tune-ups, lubrication Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, fault code interpretation Repair: Step-by-step instructions for component replacement and repair across all vehicle systems Disassembly Assembly: Detailed procedures for the complete disassembly and reassembly of major components and sub-assemblies Electrical Diagnostics: Wiring diagrams, component testing, troubleshooting of electrical faults Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds Detail Level: Highly detailed with exploded views, diagrams, torque specifications, and diagnostic data 📊 Manual Specifications File Format Requirements: PDF Reader Print Quality Printability: All pages are printable Binding Type Digital Format Advantage: Easily transferable, searchable, and printable as needed Paper Type Digital Medium: Digital PDF download ⚙️ Engine Specifications Primary Engine Na Engine Code: 6G74 (3.5L V6 SOHC/DOHC) Displacement Liters: 3.5 Cylinders: V6 Horsepower Hp Approx: 195-215 hp (depending on market and exact configuration) Torque Lb Ft Approx: 220-235 lb-ft Performance 0 60 Mph Sec Approx: 9-10 seconds (V6) Fuel System Induction: Multi-point fuel injection (MPI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Na Transmission Type Na: 4-speed Automatic Optional Na Transmission Type Optional Na: 5-speed Manual (less common in North America) Features Drivetrain: Full-time 4WD (Super Select II / Super Select 4WD-II) 📐 Dimensions Exterior Length Inches Length: 186.6 inches (4740 mm) Exterior Width Inches Width: 71.3 inches (1810 mm) Exterior Height Inches Height: 72.0 inches (1830 mm) Weights Curb Weight Lbs Approx: 4300 - 4600 lbs (depending on configuration) 🛡️ Safety Features Ratings NHTSA Rollover Resistance Rating: 5-star (typically achieved by similar vehicles of this era) Active Features ABS: Standard Traction Control: Available (Active Stability Control - ASC) Passive Features Airbags: Front airbags standard, optional side airbags 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD, premium audio options available Driver Assistance Cruise Control: Standard Connectivity Power Accessories: Power windows, power door locks, power mirrors Climate Control Automatic Climate Control: Available on higher trims 🔧 Maintenance Service Intervals Engine Oil Interval Miles: Every 7,500 miles or 6 months (whichever comes first) Interval Km: Every 12,000 km or 6 months (whichever comes first) Fluid Specifications Engine Oil Viscosity: 5W-30 (API SJ or higher) Capacity Liters: Approximately 5.1 liters (with filter) Fluid Specifications Transmission Auto Fluid Type: DIAQueen ATF-II or equivalent (refer to manual for exact spec) Fluid Specifications Transmission Manual Fluid Type: GL-4 or GL-5 gear oil (refer to manual for exact spec) Fluid Specifications Transfer Case Fluid Type: DIAQueen SPIRAX EP 80W-90 or equivalent Fluid Specifications Differential Front Rear Fluid Type: DIAQueen SPIRAX EP 80W-90 or equivalent Fluid Specifications Coolant...