The Mitsubishi Pajero, produced in 2004, is a full-size SUV renowned for its robust construction and exceptional off-road capability. This model is recognized for its durable body-on-frame construction and advanced Super Select 4WD-II system, offering superior performance in challenging terrain. Available in both 3-door and 5-door configurations, the Pajero was designed to compete with other prominent SUVs, offering a blend of utility, comfort, and legendary off-road prowess, a heritage reinforced by numerous victories in demanding events like the Dakar Rally. This service repair manual provides comprehensive information for the 2004 Mitsubishi Pajero, covering all major market variants and trim levels. It details essential maintenance procedures, diagnostic troubleshooting guides, and in-depth repair instructions for all major vehicle systems, including the engine, transmission, brakes, suspension, steering, and electrical components. The manual is an indispensable resource for owners, technicians, and mechanics, offering the necessary technical specifications and procedures to ensure the optimal performance, reliability, and longevity of the vehicle. 🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero Year: 2004 Region Availability: Global (varies by specific market trim) Codes Chassis Code: V73W, V75W, V78W (varies by engine/drivetrain) 👋 Introduction Market Position Segment: Full-size SUV, known for off-road capability and durability Usp: Robust construction, capable four-wheel-drive systems (Super Select 4WD-II), comfortable interior for its class Competitive Analysis Competitors: Toyota Land Cruiser Prado, Nissan Patrol, Land Rover Discovery, Jeep Grand Cherokee Key Features Body Styles: 3-door (Short Wheelbase - SWB) and 5-door (Long Wheelbase - LWB) Drivetrain: Part-time 4WD and Full-time 4WD (Super Select 4WD-II) Off Road Capability: Body-on-frame construction, high ground clearance, locking center differential (on some models) 📋 Manual Details Coverage Areas Coverage Scope: Complete factory service and repair information Trim Levels Covered: All available trim levels for the 2004 model year Market Variants: All major market variants (e.g., North America, Europe, Asia-Pacific) Page Count Estimated Page Count: Hundreds (specific count not provided, but implies comprehensive coverage) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, and overhaul for all gasoline and diesel variants Transmission: Automatic and Manual transmission repair, clutch, driveline, and transfer case Brakes: Hydraulic system, ABS, EBD, brake pad/rotor replacement, caliper repair Suspension: Front and rear suspension, shock absorbers, springs, bushings, alignment specifications Steering: Power steering system, steering rack/box, tie rods, wheel alignment Electrical: Wiring diagrams, fuse box layouts, charging system, starting system, lighting, accessories HVAC: Air conditioning, heating, ventilation system repair and diagnostics Bodywork: Exterior and interior trim removal/installation, door mechanisms, glass, body panel repair Chassis: Frame and chassis component inspection and repair Safety Systems: Airbag system diagnostics and repair, seatbelt mechanisms Procedures Included Maintenance: Routine service, oil changes, filter replacements, fluid checks Diagnostics: Troubleshooting guides, symptom-based fault finding, diagnostic trouble codes (DTCs) Repair: Component removal and installation, sub-assembly repair, engine rebuilds, transmission overhauls Adjustment: Brake adjustments, clutch adjustments, parking brake adjustments Calibration: Sensor calibration, electronic module calibration Installation: Accessory installation, component upgrades, timing belt/chain replacement procedures Technical Depth Depth: Comprehensive (from basic maintenance to full engine/transmission rebuilds) Diagnostic Capability: Advanced, including detailed wiring diagrams and component testing procedures Engine Rebuild: Complete engine overhaul procedures, including torque specifications, clearances, and assembly order Transmission Repair: Detailed diagrams and procedures for automatic and manual transmission disassembly, inspection, and reassembly 📊 Manual Specifications File Format File Type: PDF Searchable: Likely searchable text, allowing for quick information retrieval Print Quality Quality: High-resolution for clear printing of diagrams and text Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Code Example: 6G72 (3.0L V6 Gasoline), 6G74 (3.5L V6 Gasoline), 4M41 (3.2L Diesel) Engine Type Example: SOHC or DOHC V6 gasoline, Turbocharged Direct Injection Diesel (TDI) Performance Horsepower Range: Approx. 170 HP (3.0L) to 235 HP (3.5L Gasoline), 165 HP (3.2L Diesel) Torque Range: Approx. 255 Nm (3.0L) to 345 Nm (3.5L Gasoline), 373 Nm (3.2L Diesel) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) for gasoline, Common Rail Direct Injection (CRDI) for diesel Recommended Fuel Gasoline: Unleaded Gasoline, 91 Octane (RON/MON) Recommended Fuel Diesel: ULSD (Ultra-Low Sulfur Diesel) 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual (less common), 4-speed Automatic (common) Optional Transmission Type Optional: 5-speed Automatic (on some higher trims/engines) Features Drivetrain Integration: Seamless integration with Super Select 4WD-II system Fluid Specifications Automatic Transmission Fluid: Diamond ATF SP-II M or SP-III (Consult specific engine/transmission for exact spec) Manual Transmission Fluid: GL-4 or GL-5 Gear Oil (Consult specific transmission for exact spec) 📐 Dimensions Exterior Length Lwb: Approx. 4,890 mm (192.5 in) Width: Approx. 1,875 mm (73.8 in) Height: Approx. 1,865 mm (73.4 in) Wheelbase Lwb: Approx. 2,780 mm (109.4 in) Cargo Cargo Volume Seats Up: Significant, variable depending on configuration (e.g., 3rd-row folded) Weights Curb Weight Range: Approx. 1,900 kg to 2,200 kg (4,189 lbs to 4,850 lbs)...