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Mitsubishi RVR Expo LRV Space Runner Space Wagon Complete Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model Variants: RVR, Expo, LRV, Space Runner, Space Wagon Generation Generation Covered By Manual: Likely covers multiple generations based on model names, primarily the first and second generations (approx. 1991-2002, and potentially early third gen for some markets). Codes Platform Codes: N30/N40 series (first generation RVR/Space Runner), N60/N70 series (second generation RVR/Space Wagon) 👋 Introduction Market Position Market Position: Targets owners and independent repair shops seeking authoritative technical documentation for a versatile range of Mitsubishi compact MPVs/SUVs. Competitive Analysis Competitive Analysis: Provides a vital resource for a niche but popular segment of vehicles, offering a cost-effective alternative to dealership service for repairs and maintenance. Competes with official factory service manuals and other third-party repair guides. Key Features Key Features: All-encompassing coverage, step-by-step instructions, photographic/diagrammatic illustrations, troubleshooting guides, diagnostic procedures, and factory specifications. 📋 Manual Details Coverage Areas Coverage Areas: All aspects of service, repair, and maintenance for specified Mitsubishi models. Page Count Page Count: High-volume, comprehensive manual, likely exceeding 1000 pages when printed. Manual Type Manual Type: Complete Workshop Service Repair Manual. Language Language: English. Format Format: Downloadable (PDF implied). 📖 Manual Coverage Systems Covered Systems Covered: Engine Mechanical, Engine Control Systems (EFI), Fuel System, Exhaust System, Cooling System, Lubrication System, Ignition System, Clutch, Manual Transmission, Automatic Transmission, Transfer Case (if applicable), Driveshafts, Axles, Suspension (Front & Rear), Steering System, Braking System (Hydraulic, ABS), Power Steering, Body Electrical, HVAC System, Body & Chassis, Interior Trim, Exterior Trim, Safety Systems (Airbags, Seatbelts), Wiring Diagrams. Procedures Included Procedures Included: Routine Maintenance, Scheduled Service, Engine Tune-Up, Engine Overhaul, Fuel Injection Diagnosis & Repair, Turbocharger Service (if equipped), Transmission Repair & Overhaul, Drivetrain Component Service, Suspension & Steering Alignment, Brake System Service & Repair, Electrical System Troubleshooting, HVAC System Repair, Body Panel Repair, Diagnostic Procedures, Component Replacement, Special Tools & Procedures. Technical Depth Technical Depth: Comprehensive from basic maintenance and troubleshooting to in-depth component overhaul and diagnostics, suitable for professional technicians and advanced DIY enthusiasts. Diagnostic Procedures Diagnostic Procedures Coverage: Includes detailed diagnostic trees, fault code interpretation (OBD-I/OBD-II depending on year), testing of sensors, actuators, and control modules (ECU, TCM). Wiring Diagrams Wiring Diagrams Coverage: Comprehensive electrical wiring diagrams for all major systems, including power distribution, grounding points, and component connections. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format). Print Quality Print Quality: High resolution, designed for clear printing of text and diagrams. Binding Type Binding Type: N/A (Digital download, printable). If a physical version were produced, it would typically be perfect bound or spiral bound. Paper Type Paper Type: N/A (Digital download, printable on standard paper). File Quality File Quality Attributes: Searchable PDF text allows for quick information retrieval. Vector graphics for diagrams ensure clarity when printed at any size. ⚙️ Engine Specifications Primary Engine Primary Engine Options: 4G63 2.0L SOHC/DOHC (Naturally Aspirated & Turbocharged), 4G93 1.8L SOHC/DOHC, 6A12 2.0L V6 (24-valve). Performance Horsepower Range: Approx. 114 hp (1.8L) to 225 hp (2.0L Turbocharged DOHC). Torque Range: Approx. 123 lb-ft (1.8L) to 203 lb-ft (2.0L Turbocharged DOHC). Fuel System Fuel System: Multi-point Fuel Injection (MPI), Electronic Fuel Injection (EFI). Turbocharged models feature intercooled turbo systems. Engine Codes Details Engine Codes Details: Includes detailed information on engine identification, disassembly, assembly, component specifications, and torque values for 4G63, 4G93, and 6A12 series engines. Technical Details Valve Timing: Details on mechanical and hydraulic timing belt/chain tensioners, valve clearance adjustment procedures, and camshaft timing. 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission. Optional Optional Transmission: 4-speed Automatic Transmission with Overdrive (INVECS-II or similar). Features Transmission Features: Includes repair procedures for clutch actuation, gear engagement, torque converter operation, valve body diagnosis, and electronic control unit (ECU) interfacing for automatic transmissions. Drivetrain Drivetrain Options: Front-Wheel Drive (FWD), Full-Time 4-Wheel Drive (4WD), and electronically controlled All-Wheel Drive (AWC) systems, often with viscous coupling or electronically controlled center differentials. 📐 Dimensions Exterior Exterior Dimensions Range: Compact MPV/SUV proportions, length typically 4300-4600mm, width 1690-1750mm, height 1630-1720mm, depending on generation and body style. Interior Interior Seating Capacity: Typically 5-7 passengers, with flexible seating arrangements (e.g., second-row sliding/folding seats). Cargo Cargo Volume: Configurable cargo space, often with split-folding rear seats, offering versatility for passengers and cargo. Weights Curb Weight Range: Approx. 1350 kg to 1650 kg depending on engine, transmission, and drivetrain. 🛡️ Safety Features Ratings Safety Ratings Historical: Varies by market and specific model year; early models may have less advanced safety features compared to later generations. NHTSA/IIHS ratings would need to be checked per year. Active Features Active Safety Features: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD) on some later models, Traction Control System (TCS) on some AWD models. Passive Features Passive Safety Features: Front and side airbags (depending on trim and market), three-point seatbelts with pretensioners, crumple zones, impact-absorbing steering column. Restraint Systems Restraint Systems Details: Covers airbag system diagnosis, sensor...
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Mitsubishi RVR Expo LRV Space Runner Space Wagon Complete Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model Variants:
RVR, Expo, LRV, Space Runner, Space Wagon
Generation
Generation Covered By Manual:
Likely covers multiple generations based on model names, primarily the first and second generations (approx. 1991-2002, and potentially early third gen for some markets).
Codes
Platform Codes:
N30/N40 series (first generation RVR/Space Runner), N60/N70 series (second generation RVR/Space Wagon)
👋 Introduction
Market Position
Market Position:
Targets owners and independent repair shops seeking authoritative technical documentation for a versatile range of Mitsubishi compact MPVs/SUVs.
Competitive Analysis
Competitive Analysis:
Provides a vital resource for a niche but popular segment of vehicles, offering a cost-effective alternative to dealership service for repairs and maintenance. Competes with official factory service manuals and other third-party repair guides.
Key Features
Key Features:
All-encompassing coverage, step-by-step instructions, photographic/diagrammatic illustrations, troubleshooting guides, diagnostic procedures, and factory specifications.
📋 Manual Details
Coverage Areas
Coverage Areas:
All aspects of service, repair, and maintenance for specified Mitsubishi models.
Page Count
Page Count:
High-volume, comprehensive manual, likely exceeding 1000 pages when printed.
Manual Type
Manual Type:
Complete Workshop Service Repair Manual.
Language
Language:
English.
Format
Format:
Downloadable (PDF implied).
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine Mechanical, Engine Control Systems (EFI), Fuel System, Exhaust System, Cooling System, Lubrication System, Ignition System, Clutch, Manual Transmission, Automatic Transmission, Transfer Case (if applicable), Driveshafts, Axles, Suspension (Front & Rear), Steering System, Braking System (Hydraulic, ABS), Power Steering, Body Electrical, HVAC System, Body & Chassis, Interior Trim, Exterior Trim, Safety Systems (Airbags, Seatbelts), Wiring Diagrams.
Procedures Included
Procedures Included:
Routine Maintenance, Scheduled Service, Engine Tune-Up, Engine Overhaul, Fuel Injection Diagnosis & Repair, Turbocharger Service (if equipped), Transmission Repair & Overhaul, Drivetrain Component Service, Suspension & Steering Alignment, Brake System Service & Repair, Electrical System Troubleshooting, HVAC System Repair, Body Panel Repair, Diagnostic Procedures, Component Replacement, Special Tools & Procedures.
Technical Depth
Technical Depth:
Comprehensive from basic maintenance and troubleshooting to in-depth component overhaul and diagnostics, suitable for professional technicians and advanced DIY enthusiasts.
Diagnostic Procedures
Diagnostic Procedures Coverage:
Includes detailed diagnostic trees, fault code interpretation (OBD-I/OBD-II depending on year), testing of sensors, actuators, and control modules (ECU, TCM).
Wiring Diagrams
Wiring Diagrams Coverage:
Comprehensive electrical wiring diagrams for all major systems, including power distribution, grounding points, and component connections.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format).
Print Quality
Print Quality:
High resolution, designed for clear printing of text and diagrams.
Binding Type
Binding Type:
N/A (Digital download, printable). If a physical version were produced, it would typically be perfect bound or spiral bound.
Paper Type
Paper Type:
N/A (Digital download, printable on standard paper).
File Quality
File Quality Attributes:
Searchable PDF text allows for quick information retrieval. Vector graphics for diagrams ensure clarity when printed at any size.
⚙️ Engine Specifications
Primary Engine
Primary Engine Options:
4G63 2.0L SOHC/DOHC (Naturally Aspirated & Turbocharged), 4G93 1.8L SOHC/DOHC, 6A12 2.0L V6 (24-valve).
Performance
Horsepower Range:
Approx. 114 hp (1.8L) to 225 hp (2.0L Turbocharged DOHC).
Torque Range:
Approx. 123 lb-ft (1.8L) to 203 lb-ft (2.0L Turbocharged DOHC).
Fuel System
Fuel System:
Multi-point Fuel Injection (MPI), Electronic Fuel Injection (EFI). Turbocharged models feature intercooled turbo systems.
Engine Codes Details
Engine Codes Details:
Includes detailed information on engine identification, disassembly, assembly, component specifications, and torque values for 4G63, 4G93, and 6A12 series engines.
Technical Details
Valve Timing:
Details on mechanical and hydraulic timing belt/chain tensioners, valve clearance adjustment procedures, and camshaft timing.
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission.
Optional
Optional Transmission:
4-speed Automatic Transmission with Overdrive (INVECS-II or similar).
Features
Transmission Features:
Includes repair procedures for clutch actuation, gear engagement, torque converter operation, valve body diagnosis, and electronic control unit (ECU) interfacing for automatic transmissions.
Drivetrain
Drivetrain Options:
Front-Wheel Drive (FWD), Full-Time 4-Wheel Drive (4WD), and electronically controlled All-Wheel Drive (AWC) systems, often with viscous coupling or electronically controlled center differentials.
📐 Dimensions
Exterior
Exterior Dimensions Range:
Compact MPV/SUV proportions, length typically 4300-4600mm, width 1690-1750mm, height 1630-1720mm, depending on generation and body style.
Interior
Interior Seating Capacity:
Typically 5-7 passengers, with flexible seating arrangements (e.g., second-row sliding/folding seats).
Cargo
Cargo Volume:
Configurable cargo space, often with split-folding rear seats, offering versatility for passengers and cargo.
Weights
Curb Weight Range:
Approx. 1350 kg to 1650 kg depending on engine, transmission, and drivetrain.
🛡️ Safety Features
Ratings
Safety Ratings Historical:
Varies by market and specific model year; early models may have less advanced safety features compared to later generations. NHTSA/IIHS ratings would need to be checked per year.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD) on some later models, Traction Control System (TCS) on some AWD models.
Passive Features
Passive Safety Features:
Front and side airbags (depending on trim and market), three-point seatbelts with pretensioners, crumple zones, impact-absorbing steering column.
Restraint Systems
Restraint Systems Details:
Covers airbag system diagnosis, sensor replacement, and seatbelt pre-tensioner servicing.
💡 Technology Features
Infotainment
Infotainment Features:
Typically featured basic AM/FM/Cassette or CD players. Higher trims might have premium sound systems or optional CD changers. Navigation systems were rare and generally aftermarket.
Driver Assistance
Driver Assistance Systems:
Limited by era; early models would not have advanced driver-assistance systems (ADAS). Later models might offer parking sensors or basic cruise control.
Connectivity
Connectivity Features:
Basic connectivity through power outlets for charging accessories. Some models may have factory-fitted remote keyless entry systems.
🔧 Maintenance
Service Intervals
Service Intervals General:
Engine oil and filter: 5,000-7,500 miles (8,000-12,000 km) or 6-12 months. Air filter: 15,000-30,000 miles (24,000-48,000 km). Spark plugs: 30,000-60,000 miles (48,000-96,000 km). Timing belt (for 4G63/4G93): 60,000-90,000 miles (96,000-144,000 km). Transmission fluid: 30,000-50,000 miles (48,000-80,000 km).
Fluid Specifications
Engine Oil Specification:
API SJ/SL/SM or ILSAC GF-3/GF-4. Viscosity grades typically 5W-30 or 10W-30 depending on climate (refer to manual for exact specification).
Transmission Fluid Automatic:
Mitsubishi DIAQueen ATF SP-II M or equivalent Dexron III/Mercon compatible fluid.
Transmission Fluid Manual:
API GL-4 SAE 75W-90 or 80W-90 gear oil.
Coolant Specification:
Ethylene glycol-based coolant with long-life additives. Pre-diluted or concentrate mixed 50/50 with distilled water.
Known Issues
Common Issues Overview:
Automatic transmission slipping or harsh shifting (especially on higher mileage models), power steering pump leaks, radiator hose degradation, oxygen sensor failures, catalytic converter issues, occasional minor electrical gremlins.
Part Numbers
Timing Belt Kit Example Part Number:
Example: For 4G63, a Gates TBKxxxx or equivalent OEM part number.
📚 Vehicle History
Brand Heritage
Brand Heritage Connection:
Built upon Mitsubishi's experience in producing durable and capable vehicles, including SUVs and performance cars.
Model Evolution
Model Evolution Summary:
The RVR (and its international variants like Space Runner, Space Wagon, and LRV) evolved from a compact, stylish MPV/crossover into a more refined family vehicle. Known for its versatility, available AWD, and practical interior design.
Production
Production Years:
First Generation: 1991-1997. Second Generation: 1997-2002. Production may have continued in certain markets with minor updates.
Production Locations
Production Locations:
Primarily Japan (Mizushima Plant), with potential assembly in other regions.
🏆 Awards & Recognition
Recognitions
Awards And Recognitions:
While specific awards for these models are not as widely publicized as some other mainstream vehicles, they were generally well-received for their practicality, versatility, and value in their respective segments.
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