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Mitsubishi Space Star 1999 2000 2001 2002 2003 Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Space Star Model Years Covered: 1999, 2000, 2001, 2002, 2003 Codes Platform Code: D.A.S. (also known as Pinin/Pajero Pinin in some markets) 👋 Introduction Market Position Segment: Compact MPV (Multi-Purpose Vehicle) / Small Family Car Competitive Analysis Competitors: Opel/Vauxhall Agila, Fiat Multipla (though larger), Renault Scenic (though larger), Ford Fusion (later competitor), Volkswagen Golf Plus (later competitor). Key Features Versatility: Designed to offer a flexible interior layout within a compact exterior footprint. Practicality: Focus on passenger and cargo space efficiency for its class. Value Proposition Target Audience: DIY mechanics, professional technicians, and vehicle owners seeking to understand and perform maintenance and repairs. 📋 Manual Details Coverage Areas Covered Regions: Global (specific regional variations may exist within the manual's scope) Page Count Estimated Page Count: Hundreds to thousands (stated as printable at high quality) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Service And Repair: Complete engine service, repair procedures, diagnostics, performance tuning, fuel injection, fuel system, emission system, engine control system. Transmission Service And Repair: Procedures for manual and automatic transmission service, repair, diagnostics, and fluid specifications. Brake System: Detailed coverage of brake system components, operation, maintenance, repair, and troubleshooting for hydraulic and mechanical aspects. Electrical System And Wiring: Comprehensive wiring diagrams, electrical system diagnostics, component testing, lighting, power distribution, and electronic control modules. Suspension And Steering: Front and rear suspension component service, alignment procedures, steering system repair, and diagnostics. Cooling And Heating Systems: Cooling system maintenance, radiator service, water pump replacement, thermostat function, and HVAC system operation and repair. Chassis And Body: Body repair, structural components, chassis maintenance, doors, hood, trunk, interior trim, and exterior panel service. Restraint System: Airbag system diagnostics, seatbelt service, and safety restraint system components and troubleshooting. Drivetrain And Axles: Differential service, axle shaft inspection and replacement, and drive axle component maintenance. Periodic Lubrication: Detailed lubrication points and recommended lubricant specifications for various vehicle components. Engine Control System: Detailed information on ECU functions, sensor inputs, actuator outputs, and diagnostic trouble codes (DTCs) for engine management. Fuel Injection System: In-depth procedures for diagnosing and repairing fuel injectors, fuel pump, fuel pressure regulator, and related components. Emission System: Coverage of emission control devices such as EGR valves, catalytic converters, and evaporative emission control systems, including diagnostic procedures. Heater Air Conditioning: Service and repair information for the HVAC system, including refrigerant handling, component replacement (compressor, evaporator, condenser), and troubleshooting. Procedures Included General Maintenance: Routine checks, fluid level adjustments, filter replacements, tire rotation, and inspection schedules. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and complex vehicle issues. Component Replacement: Step-by-step instructions for removing, installing, and adjusting major and minor vehicle components. Diagnostic Procedures: Methods for diagnosing electrical faults, engine performance issues, transmission problems, and other malfunctions. Interior Service: Procedures for removing and installing interior trim panels, seats, dashboard components, and other interior elements. Wheel Alignment: Specific alignment specifications and procedures for front and rear suspension. Tire Rotation And Balancing: Recommendations for tire service to ensure even wear and optimal performance. Technical Depth Depth: Comprehensive (covers everything from basic maintenance to complex repairs and diagnostics, as expected from a factory service manual). Diagnostic Tools: Likely references to diagnostic scan tools and specific procedures for retrieving and interpreting fault codes. Rebuild Procedures: Detailed step-by-step instructions for complete engine and transmission rebuilds, including torque specifications and component clearances. 📊 Manual Specifications File Format File Format Compatibility: PDF, compatible with all versions of Windows & Mac. Print Quality Quality: High Quality, printable. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Requirements Software Requirements: Adobe PDF Reader, WinZip (for larger files). File Delivery Delivery Method: Instant Download. ⚙️ Engine Specifications Primary Engine Engine Options: Likely includes 1.3L (4G13), 1.6L (4G92), and possibly a 1.8L (4G93) SOHC/DOHC gasoline engines. Diesel options might include 1.9L TDI (from Volkswagen/Audi in some European markets). Performance Horsepower Range Gasoline: Approximately 75 hp (1.3L) to 115 hp (1.8L), depending on engine variant and tuning. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI). 🔧 Transmission Standard Standard Transmission: Likely a 5-speed manual transmission. Optional Optional Transmission: Likely a 4-speed automatic transmission was available. Features Drive Layout: Front-wheel drive (FWD) as standard. All-wheel drive (AWD) may have been an option in certain markets, particularly for models marketed as the Pajero Pinin. 📐 Dimensions Exterior Length: Approx. 4,050 - 4,110 mm Width: Approx. 1,690 - 1,700 mm Height: Approx. 1,570 - 1,600 mm Weights Curb Weight: Approx. 1,150 - 1,300 kg (depending on engine and equipment). 🛡️ Safety Features Ratings Euro Ncap Score: Likely achieved a 3-star or 4-star Euro NCAP rating for adult occupant protection, typical for vehicles of this era. Active Features ABS: Anti-lock Braking System (ABS) likely standard or optional depending on trim...
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Mitsubishi Space Star 1999 2000 2001 2002 2003 Service Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Space Star
Model Years Covered:
1999, 2000, 2001, 2002, 2003
Codes
Platform Code:
D.A.S. (also known as Pinin/Pajero Pinin in some markets)
👋 Introduction
Market Position
Segment:
Compact MPV (Multi-Purpose Vehicle) / Small Family Car
Competitive Analysis
Competitors:
Opel/Vauxhall Agila, Fiat Multipla (though larger), Renault Scenic (though larger), Ford Fusion (later competitor), Volkswagen Golf Plus (later competitor).
Key Features
Versatility:
Designed to offer a flexible interior layout within a compact exterior footprint.
Practicality:
Focus on passenger and cargo space efficiency for its class.
Value Proposition
Target Audience:
DIY mechanics, professional technicians, and vehicle owners seeking to understand and perform maintenance and repairs.
📋 Manual Details
Coverage Areas
Covered Regions:
Global (specific regional variations may exist within the manual's scope)
Page Count
Estimated Page Count:
Hundreds to thousands (stated as printable at high quality)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Service And Repair:
Complete engine service, repair procedures, diagnostics, performance tuning, fuel injection, fuel system, emission system, engine control system.
Transmission Service And Repair:
Procedures for manual and automatic transmission service, repair, diagnostics, and fluid specifications.
Brake System:
Detailed coverage of brake system components, operation, maintenance, repair, and troubleshooting for hydraulic and mechanical aspects.
Electrical System And Wiring:
Comprehensive wiring diagrams, electrical system diagnostics, component testing, lighting, power distribution, and electronic control modules.
Suspension And Steering:
Front and rear suspension component service, alignment procedures, steering system repair, and diagnostics.
Cooling And Heating Systems:
Cooling system maintenance, radiator service, water pump replacement, thermostat function, and HVAC system operation and repair.
Chassis And Body:
Body repair, structural components, chassis maintenance, doors, hood, trunk, interior trim, and exterior panel service.
Restraint System:
Airbag system diagnostics, seatbelt service, and safety restraint system components and troubleshooting.
Drivetrain And Axles:
Differential service, axle shaft inspection and replacement, and drive axle component maintenance.
Periodic Lubrication:
Detailed lubrication points and recommended lubricant specifications for various vehicle components.
Engine Control System:
Detailed information on ECU functions, sensor inputs, actuator outputs, and diagnostic trouble codes (DTCs) for engine management.
Fuel Injection System:
In-depth procedures for diagnosing and repairing fuel injectors, fuel pump, fuel pressure regulator, and related components.
Emission System:
Coverage of emission control devices such as EGR valves, catalytic converters, and evaporative emission control systems, including diagnostic procedures.
Heater Air Conditioning:
Service and repair information for the HVAC system, including refrigerant handling, component replacement (compressor, evaporator, condenser), and troubleshooting.
Procedures Included
General Maintenance:
Routine checks, fluid level adjustments, filter replacements, tire rotation, and inspection schedules.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and complex vehicle issues.
Component Replacement:
Step-by-step instructions for removing, installing, and adjusting major and minor vehicle components.
Diagnostic Procedures:
Methods for diagnosing electrical faults, engine performance issues, transmission problems, and other malfunctions.
Interior Service:
Procedures for removing and installing interior trim panels, seats, dashboard components, and other interior elements.
Wheel Alignment:
Specific alignment specifications and procedures for front and rear suspension.
Tire Rotation And Balancing:
Recommendations for tire service to ensure even wear and optimal performance.
Technical Depth
Depth:
Comprehensive (covers everything from basic maintenance to complex repairs and diagnostics, as expected from a factory service manual).
Diagnostic Tools:
Likely references to diagnostic scan tools and specific procedures for retrieving and interpreting fault codes.
Rebuild Procedures:
Detailed step-by-step instructions for complete engine and transmission rebuilds, including torque specifications and component clearances.
📊 Manual Specifications
File Format
File Format Compatibility:
PDF, compatible with all versions of Windows & Mac.
Print Quality
Quality:
High Quality, printable.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for larger files).
File Delivery
Delivery Method:
Instant Download.
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely includes 1.3L (4G13), 1.6L (4G92), and possibly a 1.8L (4G93) SOHC/DOHC gasoline engines. Diesel options might include 1.9L TDI (from Volkswagen/Audi in some European markets).
Performance
Horsepower Range Gasoline:
Approximately 75 hp (1.3L) to 115 hp (1.8L), depending on engine variant and tuning.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI).
🔧 Transmission
Standard
Standard Transmission:
Likely a 5-speed manual transmission.
Optional
Optional Transmission:
Likely a 4-speed automatic transmission was available.
Features
Drive Layout:
Front-wheel drive (FWD) as standard. All-wheel drive (AWD) may have been an option in certain markets, particularly for models marketed as the Pajero Pinin.
📐 Dimensions
Exterior
Length:
Approx. 4,050 - 4,110 mm
Width:
Approx. 1,690 - 1,700 mm
Height:
Approx. 1,570 - 1,600 mm
Weights
Curb Weight:
Approx. 1,150 - 1,300 kg (depending on engine and equipment).
🛡️ Safety Features
Ratings
Euro Ncap Score:
Likely achieved a 3-star or 4-star Euro NCAP rating for adult occupant protection, typical for vehicles of this era.
Active Features
ABS:
Anti-lock Braking System (ABS) likely standard or optional depending on trim level.
Traction Control:
Traction control (TCL) may have been available on higher trim levels or specific models.
Passive Features
Airbags:
Driver and front passenger airbags standard. Side airbags may have been optional.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD player, with basic speaker systems. Optional premium audio may have existed.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Power Accessories:
Power windows, power locks, and power mirrors were often available depending on trim. Central locking system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 km or 12 months, whichever comes first, using the correct grade of synthetic oil.
Air Filter Replacement:
Recommended every 30,000 km or as needed based on driving conditions.
Spark Plug Replacement:
Varies by engine type, but generally around 60,000 - 90,000 km for platinum or iridium plugs.
Fluid Specifications
Engine Oil Spec:
API SG/SH/SJ, ACEA A1/A2/A3. Viscosity grade typically SAE 5W-30 or 10W-40, depending on ambient temperature. Consult manual for exact specification.
Coolant Spec:
Ethylene glycol-based coolant (green or pink type). Typically a 50/50 mix with distilled water. Consult manual for exact specifications and type.
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid Automatic:
Specific ATF (Automatic Transmission Fluid) as specified by Mitsubishi. Likely Dexron III or equivalent. Consult manual for precise type.
Known Issues
Common Wear Items:
Front suspension components (bushings, ball joints, tie rods), clutch wear (manual transmissions), catalytic converter failures, and occasional electrical gremlins.
Engine Performance Issues:
Potential for carbon build-up on intake valves with higher mileage, leading to rough idling. Ignition system issues (coils, plugs) can cause misfires.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi Motors has a long history in automotive manufacturing, known for its robust engineering and diverse product range, including SUVs, performance cars, and practical family vehicles.
Model Evolution
Space Star Lineage:
The Space Star (or Carisma in some markets, though the Space Star is a distinct model) was Mitsubishi's entry into the compact MPV segment, aiming to provide practicality and versatility for small families.
Production
Manufacturing Location:
Primarily manufactured in Europe (e.g., Netherlands) through NedCar.
🏆 Awards & Recognition
Recognitions
Safety Recognition:
While specific awards are not widely publicized for this model, its safety features align with industry standards of the late 1990s and early 2000s.
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