Opel Frontera 1998-2000 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Opel Model: Frontera Model Generation: Second Generation (A, facelifted) Production Years Covered: 1998-2000 Codes Chassis Codes: Limited to facelifted second generation (A) models. 👋 Introduction Market Position Category: Compact/Mid-size SUV / Off-roader Competitive Analysis Competitors: Toyota RAV4, Honda CR-V, Mitsubishi Pajero/Montero Sport, Land Rover Discovery, Jeep Cherokee (XJ). Key Features Body Styles: Available in 3-door (short wheelbase) and 5-door (long wheelbase) configurations. Drivetrain: Often featured part-time 4WD with selectable 2WD/4WD modes, with some models potentially offering permanent 4WD. 📋 Manual Details Coverage Areas Region: Global (primarily Europe where Opel was sold) Body Styles Covered: All styles covered, including short-wheelbase (SWB) and long-wheelbase (LWB) 3-door and 5-door variants. Page Count Estimated Pages: Hundreds (specific number not provided but indicated as comprehensive) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, cooling, fuel, exhaust, transmission (manual & automatic), drivetrain, differentials. Chassis: Suspension (front & rear), steering, braking system, wheels, tires. Electrical: Complete electrical system, wiring diagrams, lighting, instrumentation, charging system, starting system, body electronics. Body: Body panels, interior trim, doors, windows, glass, exterior trim, crash structure. Climate Control: Heating, ventilation, and air conditioning (HVAC) systems. Interior Components: Dashboard, seats, interior trim panels, seat belts. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication. Repair Rebuild: Engine overhaul, transmission overhaul, brake caliper rebuild, suspension component replacement, body panel repair. Diagnostics: Troubleshooting guides, fault diagnosis for mechanical and electrical systems, diagnostic trouble codes (DTCs) if applicable. Electrical Diagnostics: Detailed troubleshooting procedures for electrical issues, including wiring diagrams and component testing. Bodywork Repair: Includes procedures for body panel repair, dent removal, rust treatment, and component replacement. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Illustrations: Features hundreds of detailed photos and illustrations to guide procedures. Troubleshooting Methodology: Step-by-step troubleshooting with notes, cautions, and warnings for critical information. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Printable without restriction, allowing for full or partial printing. Binding Type Binding: Digital Download (PDF - no physical binding) Paper Type Paper Quality: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Options 1998-2000: Likely included 2.0L petrol (e.g., C20NE, X20SE variants), 2.2L petrol (C22SE), and 2.5L/2.8L diesel (e.g., D25DT, D28EV, D28NED) engines. Exact availability varied by market. Performance Horsepower Torque Range: Petrol engines typically ranged from 115-136 PS (113-134 hp), while diesel engines ranged from 90-115 PS (89-113 hp), with torque figures varying accordingly. Fuel System Injection Type: Fuel injection (Multi-point fuel injection - MPI for petrol, common rail or indirect injection for diesel). Engine Options 1998-2000 Petrol Engines: 2.0L 8v (C20NE), 2.0L 16v (X20SE), 2.2L 16v (C22SE). Diesel Engines: 2.5L TD (VM Motori - D25DT), 2.8L TDI (Isuzu 4JG2-TC) (in some markets, later facelift might have others). 🔧 Transmission Standard Gearbox Options: Typically offered with a 5-speed manual transmission as standard. Optional Automatic Transmission: An optional 4-speed automatic transmission was generally available on certain engine variants and trim levels. Features Transfer Case: Part-time 4WD transfer case with 2H, 4H, and 4L (low range) options on most models. 📐 Dimensions Exterior Wheelbase Short Wheelbase: Approx. 2,400 mm (94.5 inches) Wheelbase Long Wheelbase: Approx. 2,700 mm (106.3 inches) Cargo Cargo Volume Long Wheelbase: Significant cargo space, expandable with folding rear seats, exceeding 1000 liters behind the first row. Weights Curb Weight Range: Approximately 1,700 - 1,900 kg (3,750 - 4,190 lbs) depending on configuration and engine. 🛡️ Safety Features Ratings Crash Test Results: Limited comprehensive global safety rating data available for this specific generation. Likely basic safety features for its era. Active Features Braking System: Front ventilated discs, rear drums. ABS typically optional or standard on higher trims. Passive Features Airbags: Driver airbag likely standard, passenger airbag optional on some models. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette or CD player, often with optional external CD changer. Driver Assistance ABS: Anti-lock Braking System (ABS) available, typically as an option or standard on higher trims. Connectivity Connectivity Features: Limited by era; primarily manual windows, manual locks, and basic radio controls. 🔧 Maintenance Service Intervals Oil Change Interval Petrol: Typically every 10,000-15,000 km (6,000-9,000 miles) or 12 months, whichever comes first. Oil Change Interval Diesel: Typically every 7,500-10,000 km (4,500-6,000 miles) or 12 months. Fluid Specifications Engine Oil Petrol: API SG/SH or ACEA A2/A3, viscosity grade commonly 10W-40 or 5W-40 depending on climate. Engine Oil Diesel: API CG-4 or ACEA B3/B4, viscosity grade commonly 10W-40 or 15W-40. Coolant: Ethylene glycol-based antifreeze/coolant, typically OAT or HOAT, often blue or green. Transmission Fluid Manual: GL-4 or GL-5 hypoid gear oil, viscosity 75W-90 or 80W-90. Transmission Fluid Automatic: Dexron III (or equivalent) ATF. Known Issues Common Faults: Potential for rust on bodywork and chassis, issues with vacuum lines for 4WD engagement, wear on suspension bushings,...
Troubleshooting guides, fault diagnosis for mechanical and electrical systems, diagnostic trouble codes (DTCs) if applicable.
Electrical Diagnostics:
Detailed troubleshooting procedures for electrical issues, including wiring diagrams and component testing.
Bodywork Repair:
Includes procedures for body panel repair, dent removal, rust treatment, and component replacement.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds.
Illustrations:
Features hundreds of detailed photos and illustrations to guide procedures.
Troubleshooting Methodology:
Step-by-step troubleshooting with notes, cautions, and warnings for critical information.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Printable without restriction, allowing for full or partial printing.
Binding Type
Binding:
Digital Download (PDF - no physical binding)
Paper Type
Paper Quality:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Options 1998-2000:
Likely included 2.0L petrol (e.g., C20NE, X20SE variants), 2.2L petrol (C22SE), and 2.5L/2.8L diesel (e.g., D25DT, D28EV, D28NED) engines. Exact availability varied by market.
Performance
Horsepower Torque Range:
Petrol engines typically ranged from 115-136 PS (113-134 hp), while diesel engines ranged from 90-115 PS (89-113 hp), with torque figures varying accordingly.
Fuel System
Injection Type:
Fuel injection (Multi-point fuel injection - MPI for petrol, common rail or indirect injection for diesel).
2.5L TD (VM Motori - D25DT), 2.8L TDI (Isuzu 4JG2-TC) (in some markets, later facelift might have others).
🔧 Transmission
Standard
Gearbox Options:
Typically offered with a 5-speed manual transmission as standard.
Optional
Automatic Transmission:
An optional 4-speed automatic transmission was generally available on certain engine variants and trim levels.
Features
Transfer Case:
Part-time 4WD transfer case with 2H, 4H, and 4L (low range) options on most models.
📐 Dimensions
Exterior
Wheelbase Short Wheelbase:
Approx. 2,400 mm (94.5 inches)
Wheelbase Long Wheelbase:
Approx. 2,700 mm (106.3 inches)
Cargo
Cargo Volume Long Wheelbase:
Significant cargo space, expandable with folding rear seats, exceeding 1000 liters behind the first row.
Weights
Curb Weight Range:
Approximately 1,700 - 1,900 kg (3,750 - 4,190 lbs) depending on configuration and engine.
🛡️ Safety Features
Ratings
Crash Test Results:
Limited comprehensive global safety rating data available for this specific generation. Likely basic safety features for its era.
Active Features
Braking System:
Front ventilated discs, rear drums. ABS typically optional or standard on higher trims.
Passive Features
Airbags:
Driver airbag likely standard, passenger airbag optional on some models.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette or CD player, often with optional external CD changer.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) available, typically as an option or standard on higher trims.
Connectivity
Connectivity Features:
Limited by era; primarily manual windows, manual locks, and basic radio controls.
🔧 Maintenance
Service Intervals
Oil Change Interval Petrol:
Typically every 10,000-15,000 km (6,000-9,000 miles) or 12 months, whichever comes first.
Oil Change Interval Diesel:
Typically every 7,500-10,000 km (4,500-6,000 miles) or 12 months.
Fluid Specifications
Engine Oil Petrol:
API SG/SH or ACEA A2/A3, viscosity grade commonly 10W-40 or 5W-40 depending on climate.
Engine Oil Diesel:
API CG-4 or ACEA B3/B4, viscosity grade commonly 10W-40 or 15W-40.
Coolant:
Ethylene glycol-based antifreeze/coolant, typically OAT or HOAT, often blue or green.
Transmission Fluid Manual:
GL-4 or GL-5 hypoid gear oil, viscosity 75W-90 or 80W-90.
Transmission Fluid Automatic:
Dexron III (or equivalent) ATF.
Known Issues
Common Faults:
Potential for rust on bodywork and chassis, issues with vacuum lines for 4WD engagement, wear on suspension bushings, some electrical gremlins in older units.
Diesel Engine Notes:
Early diesel models (pre-common rail) might require glow plug maintenance and injection pump servicing. Turbocharger health is crucial.
📚 Vehicle History
Brand Heritage
Opel SUV History:
Opel's foray into the SUV market, often based on Isuzu platforms (Isuzu Rodeo/Bighorn).
Model Evolution
Frontera A Facelift:
The 1998-2000 models represent a facelift of the original Frontera A, featuring updated styling, interior refinements, and improved powertrains/safety features.
Production
Manufacturing Location:
Primarily manufactured in Spain (GM Zaragoza plant) and other GM facilities globally.
🏆 Awards & Recognition
Recognitions
Notable Awards:
While not known for winning major awards, the Frontera was a popular choice in the budget-friendly SUV segment in many European markets due to its off-road capability and ruggedness.
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