🏷️ Basic Information Identification Make: Opel / Vauxhall Model: Kadett Generation: E Model Codes: E1, E2, E3, E4, E5 Codes Chassis Codes: T29 (Hatchback/Saloon), T29 (Estate/Caravan), T29 (Convertible) 👋 Introduction Market Position Segment: Compact Car (Supermini/Small Family Car) Target Audience: Everyday motorists, DIY mechanics, automotive enthusiasts Competitive Analysis Key Competitors: Ford Escort, Volkswagen Golf, Fiat Uno, Peugeot 309, Renault 9/11, Toyota Corolla Key Features Design Philosophy: Aerodynamic styling, practical interior, fuel efficiency Manual Benefit: Enables cost-effective maintenance and repair, deepens understanding of vehicle systems 📋 Manual Details Coverage Areas Coverage Years: 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991 Body Styles Covered: Hatchback (3-door and 5-door), Saloon (4-door), Estate/Caravan (5-door), Convertible (2-door) Page Count Estimated Page Count: 1000+ Manual Type Type: Service and Workshop Manual Scope: Comprehensive Repair and Maintenance Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel system, ignition system, exhaust system, cooling system, lubrication system Transmission: Manual and Automatic transmissions, clutch, driveshafts, differentials Chassis: Front and rear suspension, steering system, braking system (including ABS on later models) Electrical: Battery, charging system, starting system, lighting, instrumentation, wiring diagrams, fuses, relays Bodywork: Body panels, doors, glass, interior trim, seats, bumpers, body sealing Procedures Included Maintenance: Routine servicing, oil changes, filter replacements, spark plug replacement, belt adjustments Diagnostics: Troubleshooting guides for common problems, diagnostic flowcharts, fault code interpretation (where applicable) Repair: Step-by-step repair instructions for all major components and systems, engine rebuilds, transmission overhauls, suspension and brake repairs Installation: Component replacement, accessory fitting guidelines Technical Depth Depth: Detailed technical specifications, torque values, tolerances, overhaul procedures, diagnostic test values Diagrams: Exploded views, wiring schematics, diagnostic charts, timing diagrams 📊 Manual Specifications File Format Format: Searchable PDF Print Quality: High-resolution for clarity of diagrams and text Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Family: Opel Family II (Cam chain driven OHC) Common Displacements: 1.2L (12S, 12NV), 1.3L (13S, 13NB, 13N), 1.4L (14NV, C14SE), 1.6L (16SV, C16NZ, X16SZR), 1.8L (18E, 18SE, C18XE), 2.0L (20SEH, C20NE, C20XE) Performance Typical Horsepower Range: 55 hp to 150 hp (depending on engine variant) Typical Torque Range: 95 Nm to 195 Nm (depending on engine variant) Fuel System Carbureted Engines: Single-point or twin-point carburetors (e.g., Zenith, Pierburg) Fuel Injection: Bosch L-Jetronic, Motronic, or Simtec (later models, e.g., GSi variants) Fuel Type: Unleaded Petrol (Gasoline), some early models may have used leaded Engine Management Ignition Type: Distributor-based, electronic ignition Engine Control Unit ECU: Present on fuel-injected models 🔧 Transmission Standard Manual Transmission: 4-speed or 5-speed manual gearbox Optional Automatic Transmission: 3-speed or 4-speed automatic (e.g., THM 180, THM 200-4R) Features Clutch Type: Single dry plate diaphragm spring clutch Drivetrain: Front-wheel drive (FWD) 📐 Dimensions Exterior Length: Approx. 3990-4160 mm (depending on body style) Width: Approx. 1660-1680 mm Height: Approx. 1390-1450 mm (depending on body style) Weights Curb Weight: Approx. 850-1050 kg (depending on variant) Gross Vehicle Weight: Approx. 1300-1450 kg Cargo Luggage Capacity: Varies by body style (e.g., hatchback ~300-350 litres, estate ~400-500 litres) 🛡️ Safety Features Ratings Crash Test Performance: Limited formal crash test data from the era, generally considered average for its time. Later models had improved safety features. Active Features Brakes: Disc front, drum rear (optional front discs on all models, optional ABS on later higher trims) Steering: Rack and pinion (optional power steering on higher trims) Passive Features Seatbelts: Standard front seatbelts, optional rear seatbelts Headrests: Standard front, optional rear Body Structure: Reinforced body structure, crumple zones 💡 Technology Features Infotainment Radio Options: Factory fitted AM/FM radio, optional cassette player. Aftermarket units common. Speakers: Typically 2 or 4 speakers Driver Assistance ABS: Optional Anti-lock Braking System (ABS) available on higher trim levels from the late 1980s onwards. Power Steering: Optional on most models, standard on some higher performance variants. Connectivity Connectivity Features: Basic connectivity, primarily focused on audio systems. No modern electronic connectivity features. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 7,500 miles (12,000 km) or 12 months, whichever comes first. Spark Plug Replacement: Every 15,000-30,000 miles (24,000-48,000 km) depending on plug type. Timing Belt Replacement: N/A for most Family II engines (they use a timing chain). Check chain tensioner if applicable. Fluid Specifications Engine Oil Type: API SF/CD, SAE 10W-40 or 15W-40 (check manual for specific viscosity based on temperature) Coolant: Ethylene glycol-based antifreeze with corrosion inhibitors. Typically 50/50 mix with distilled water. Brake Fluid: DOT 3 or DOT 4 Transmission Fluid Manual: API GL-4, SAE 75W-90 or 80W-90 gear oil Transmission Fluid Automatic: Dexron III (or equivalent) Known Issues Rust: Prone to rust in wheel arches, sills, door bottoms, and tailgate. Early corrosion protection was not as advanced as later vehicles. Electrical: Aging wiring looms can develop issues; degraded insulation, corroded connectors, failure of relays and the central locking system. Engine Cooling: Plastic...
Single-point or twin-point carburetors (e.g., Zenith, Pierburg)
Fuel Injection:
Bosch L-Jetronic, Motronic, or Simtec (later models, e.g., GSi variants)
Fuel Type:
Unleaded Petrol (Gasoline), some early models may have used leaded
Engine Management
Ignition Type:
Distributor-based, electronic ignition
Engine Control Unit ECU:
Present on fuel-injected models
🔧 Transmission
Standard
Manual Transmission:
4-speed or 5-speed manual gearbox
Optional
Automatic Transmission:
3-speed or 4-speed automatic (e.g., THM 180, THM 200-4R)
Features
Clutch Type:
Single dry plate diaphragm spring clutch
Drivetrain:
Front-wheel drive (FWD)
📐 Dimensions
Exterior
Length:
Approx. 3990-4160 mm (depending on body style)
Width:
Approx. 1660-1680 mm
Height:
Approx. 1390-1450 mm (depending on body style)
Weights
Curb Weight:
Approx. 850-1050 kg (depending on variant)
Gross Vehicle Weight:
Approx. 1300-1450 kg
Cargo
Luggage Capacity:
Varies by body style (e.g., hatchback ~300-350 litres, estate ~400-500 litres)
🛡️ Safety Features
Ratings
Crash Test Performance:
Limited formal crash test data from the era, generally considered average for its time. Later models had improved safety features.
Active Features
Brakes:
Disc front, drum rear (optional front discs on all models, optional ABS on later higher trims)
Steering:
Rack and pinion (optional power steering on higher trims)
Passive Features
Seatbelts:
Standard front seatbelts, optional rear seatbelts
Headrests:
Standard front, optional rear
Body Structure:
Reinforced body structure, crumple zones
💡 Technology Features
Infotainment
Radio Options:
Factory fitted AM/FM radio, optional cassette player. Aftermarket units common.
Speakers:
Typically 2 or 4 speakers
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on higher trim levels from the late 1980s onwards.
Power Steering:
Optional on most models, standard on some higher performance variants.
Connectivity
Connectivity Features:
Basic connectivity, primarily focused on audio systems. No modern electronic connectivity features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 miles (12,000 km) or 12 months, whichever comes first.
Spark Plug Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) depending on plug type.
Timing Belt Replacement:
N/A for most Family II engines (they use a timing chain). Check chain tensioner if applicable.
Fluid Specifications
Engine Oil Type:
API SF/CD, SAE 10W-40 or 15W-40 (check manual for specific viscosity based on temperature)
Coolant:
Ethylene glycol-based antifreeze with corrosion inhibitors. Typically 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil
Transmission Fluid Automatic:
Dexron III (or equivalent)
Known Issues
Rust:
Prone to rust in wheel arches, sills, door bottoms, and tailgate. Early corrosion protection was not as advanced as later vehicles.
Electrical:
Aging wiring looms can develop issues; degraded insulation, corroded connectors, failure of relays and the central locking system.
Engine Cooling:
Plastic thermostat housings can become brittle and crack; radiator fan motors can fail.
Suspension:
Worn front suspension bushes, ball joints, and shock absorbers are common. Rear axle beam bushes can also wear.
Exhaust System:
Rust can affect exhaust pipes, silencers, and catalytic converters (if fitted).
📚 Vehicle History
Brand Heritage
Manufacturer:
Opel AG (Germany), rebadged as Vauxhall in the UK
Model Evolution
Development:
E-Kadett replaced the D-Kadett, introduced in 1984. Known for its aerodynamic design and extensive range of body styles and engines.
Generations:
The E-Kadett was the fourth generation of the Kadett line, produced from 1984 to 1991, followed by the Opel Astra.
Production
Production Period:
1984-1991
Manufacturing Locations:
Mainly Germany (Rüsselsheim), also UK (Vauxhall), Poland, and other GM plants.
🏆 Awards & Recognition
Recognitions
Awards And Accolades:
The Kadett E was widely successful, praised for its styling and value. It was a popular choice across Europe and a significant seller for Opel/Vauxhall.
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