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Peugeot 107 2005-2012 Full Service & Repair Manual

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🏷️ Basic Information Identification Make: Peugeot Model: 107 Model Years Covered: 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012 Codes Chassis Codes: PBSA, PSCA 👋 Introduction Market Position Vehicle Segment: City Car / Mini Car Target Audience: Budget-conscious urban drivers, first-time car buyers, small families Competitive Analysis Key Competitors: Toyota Aygo, Citroën C1, Fiat 500, Volkswagen Fox Key Features Vehicle Strengths: Compact size for urban maneuverability, fuel efficiency, affordability, shared platform with Toyota Aygo and Citroën C1 Manual Value Proposition: Empowers owners and independent mechanics with comprehensive factory-level repair data for cost-effective maintenance and repairs. 📋 Manual Details Coverage Areas Manual Type: Full Service & Repair Workshop Manual Delivery Format: Downloadable PDF Licensed Use: Unlimited installations on multiple devices Usage Rights: Lifetime usage, no expiry Page Count Page Count Estimate: Hundreds of pages (specific count not provided but described as 'very detailed') Manual Type Content Type: Professional mechanic-grade Language Language: English (implied by product description and target market) Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, timing belt, pistons, rings, cylinder head, valves, crankshaft, camshafts, lubrication system, cooling system Engine Management: Ignition system, fuel injection system (ECU, sensors, injectors), emission control systems, diagnostic trouble codes (DTCs) Transmission Manual: Clutch operation, gearbox overhaul, gear selection, bearings, seals Transmission Automatic: If applicable, gearbox operation, torque converter, fluid checks and changes (note: 107 primarily manual) Suspension: Front and rear suspension components, shock absorbers, springs, bushings, wheel alignment Brakes: Brake system diagnosis, hydraulic components (master cylinder, calipers, lines), disc and drum brake service, ABS system (if equipped) Steering: Steering column, steering rack, power steering system (if equipped), tie rods, linkages Electrical System: Battery, starter, alternator, lighting systems (headlights, taillights, interior), fuses, relays, wiring diagrams Body And Chassis: Body panel removal and installation, interior trim, doors, windows, sunroof, chassis structure Heating And Air Conditioning: HVAC system components, refrigerant, blower motor, evaporator, condenser (basic coverage likely) Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement Troubleshooting: Diagnostic procedures for common faults, symptom-based troubleshooting guides Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs Component Replacement: Step-by-step instructions for replacing specific parts (e.g., alternator, starter motor, water pump) Electrical Diagnostics: Using multimeters, interpreting wiring diagrams, troubleshooting electrical faults Technical Depth Depth Level: Comprehensive: covers basic maintenance to full engine and transmission rebuilds Diagnostic Information: Detailed diagnostic procedures, OBD-II fault codes and explanations Diagrams And Illustrations: Hundreds of detailed photos and exploded diagrams 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Printable (single pages or entire manual) Binding Type Binding Type: Digital (no physical binding) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: 1KR-FE (Petrol) Engine Type: 1.0L 3-cylinder DOHC VVT-i Performance Displacement: 998 cc Horsepower: 68 PS (67 hp / 50 kW) at 6000 rpm Torque: 93 Nm (69 lb-ft) at 3600 rpm Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection Fuel Type: Unleaded Petrol (95 RON recommended) Other Bore X Stroke: 71.0 mm x 83.1 mm Compression Ratio: 10.5:1 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 5-speed SensoShift (Automated Manual Transmission) Features Clutch Type: Dry single plate 📐 Dimensions Exterior Length: 3430 mm Width: 1630 mm Height: 1470 mm Wheelbase: 2340 mm Weights Curb Weight Min: Approx. 780 kg Cargo Boot Volume: 138 - 751 liters (with rear seats folded) 🛡️ Safety Features Ratings Euro Ncap Stars: 4 Stars (2005) Active Features ABS: Standard on most models Electronic Stability Control: Optional/later models Passive Features Airbags: Driver, Passenger, Side airbags (depending on trim/market) Seat Belts: Pre-tensioners and force limiters 💡 Technology Features Infotainment Audio System: Basic radio/CD player, optional MP3 compatibility Driver Assistance Parking Sensors: Optional Connectivity Auxiliary Input: Optional 🔧 Maintenance Service Intervals Oil Change Interval Petrol: Every 15,000 km or 1 year, whichever comes first (check manual for specific conditions) Air Filter Replacement: Every 30,000 km or 2 years Spark Plug Replacement Petrol: Every 60,000 km (Iridium type) Timing Belt Replacement: Every 105,000 km or 6 years, whichever comes first (Crucial for 1KR-FE engine) Fluid Specifications Engine Oil Specification: API SL/SM/SN, ACEA A3/B4 or A5/B5, SAE 0W-20, 5W-30 (check manual for exact OEM approval) Engine Oil Capacity: Approx. 3.1 - 3.7 liters (with filter change) Coolant Specification: Peugeot/Citroën Coolant XSM (Long Life, blue or pink) Brake Fluid Specification: DOT 4 Transmission Fluid Manual: SAE 75W-80 GL-4 (e.g., PSA B71 2315) Known Issues Engine Misfire: Can occur due to ignition coil failure, spark plug wear, or fuel injector issues. Clutch Wear: Subject to wear, especially in urban driving, requires timely replacement. Suspension Components: Worn bushings and drop links can lead to knocking sounds and reduced handling. Exhaust System: Corrosion can affect exhaust pipes and mufflers over time. 📚 Vehicle History Brand Heritage Parent Company: Stellantis (formed from PSA Peugeot...
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Peugeot 107 2005-2012 Full Service & Repair Manual
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
107
Model Years Covered:
2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012
Codes
Chassis Codes:
PBSA, PSCA
👋 Introduction
Market Position
Vehicle Segment:
City Car / Mini Car
Target Audience:
Budget-conscious urban drivers, first-time car buyers, small families
Competitive Analysis
Key Competitors:
Toyota Aygo, Citroën C1, Fiat 500, Volkswagen Fox
Key Features
Vehicle Strengths:
Compact size for urban maneuverability, fuel efficiency, affordability, shared platform with Toyota Aygo and Citroën C1
Manual Value Proposition:
Empowers owners and independent mechanics with comprehensive factory-level repair data for cost-effective maintenance and repairs.
📋 Manual Details
Coverage Areas
Manual Type:
Full Service & Repair Workshop Manual
Delivery Format:
Downloadable PDF
Licensed Use:
Unlimited installations on multiple devices
Usage Rights:
Lifetime usage, no expiry
Page Count
Page Count Estimate:
Hundreds of pages (specific count not provided but described as 'very detailed')
Manual Type
Content Type:
Professional mechanic-grade
Language
Language:
English (implied by product description and target market)
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, timing belt, pistons, rings, cylinder head, valves, crankshaft, camshafts, lubrication system, cooling system
Engine Management:
Ignition system, fuel injection system (ECU, sensors, injectors), emission control systems, diagnostic trouble codes (DTCs)
Transmission Manual:
Clutch operation, gearbox overhaul, gear selection, bearings, seals
Transmission Automatic:
If applicable, gearbox operation, torque converter, fluid checks and changes (note: 107 primarily manual)
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, wheel alignment
Brakes:
Brake system diagnosis, hydraulic components (master cylinder, calipers, lines), disc and drum brake service, ABS system (if equipped)
Steering:
Steering column, steering rack, power steering system (if equipped), tie rods, linkages
Electrical System:
Battery, starter, alternator, lighting systems (headlights, taillights, interior), fuses, relays, wiring diagrams
Body And Chassis:
Body panel removal and installation, interior trim, doors, windows, sunroof, chassis structure
Heating And Air Conditioning:
HVAC system components, refrigerant, blower motor, evaporator, condenser (basic coverage likely)
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement
Troubleshooting:
Diagnostic procedures for common faults, symptom-based troubleshooting guides
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs
Component Replacement:
Step-by-step instructions for replacing specific parts (e.g., alternator, starter motor, water pump)
Electrical Diagnostics:
Using multimeters, interpreting wiring diagrams, troubleshooting electrical faults
Technical Depth
Depth Level:
Comprehensive: covers basic maintenance to full engine and transmission rebuilds
Diagnostic Information:
Detailed diagnostic procedures, OBD-II fault codes and explanations
Diagrams And Illustrations:
Hundreds of detailed photos and exploded diagrams
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Printable (single pages or entire manual)
Binding Type
Binding Type:
Digital (no physical binding)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
1KR-FE (Petrol)
Engine Type:
1.0L 3-cylinder DOHC VVT-i
Performance
Displacement:
998 cc
Horsepower:
68 PS (67 hp / 50 kW) at 6000 rpm
Torque:
93 Nm (69 lb-ft) at 3600 rpm
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection
Fuel Type:
Unleaded Petrol (95 RON recommended)
Other
Bore X Stroke:
71.0 mm x 83.1 mm
Compression Ratio:
10.5:1
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
5-speed SensoShift (Automated Manual Transmission)
Features
Clutch Type:
Dry single plate
📐 Dimensions
Exterior
Length:
3430 mm
Width:
1630 mm
Height:
1470 mm
Wheelbase:
2340 mm
Weights
Curb Weight Min:
Approx. 780 kg
Cargo
Boot Volume:
138 - 751 liters (with rear seats folded)
🛡️ Safety Features
Ratings
Euro Ncap Stars:
4 Stars (2005)
Active Features
ABS:
Standard on most models
Electronic Stability Control:
Optional/later models
Passive Features
Airbags:
Driver, Passenger, Side airbags (depending on trim/market)
Seat Belts:
Pre-tensioners and force limiters
💡 Technology Features
Infotainment
Audio System:
Basic radio/CD player, optional MP3 compatibility
Driver Assistance
Parking Sensors:
Optional
Connectivity
Auxiliary Input:
Optional
🔧 Maintenance
Service Intervals
Oil Change Interval Petrol:
Every 15,000 km or 1 year, whichever comes first (check manual for specific conditions)
Air Filter Replacement:
Every 30,000 km or 2 years
Spark Plug Replacement Petrol:
Every 60,000 km (Iridium type)
Timing Belt Replacement:
Every 105,000 km or 6 years, whichever comes first (Crucial for 1KR-FE engine)
Fluid Specifications
Engine Oil Specification:
API SL/SM/SN, ACEA A3/B4 or A5/B5, SAE 0W-20, 5W-30 (check manual for exact OEM approval)
Engine Oil Capacity:
Approx. 3.1 - 3.7 liters (with filter change)
Coolant Specification:
Peugeot/Citroën Coolant XSM (Long Life, blue or pink)
Brake Fluid Specification:
DOT 4
Transmission Fluid Manual:
SAE 75W-80 GL-4 (e.g., PSA B71 2315)
Known Issues
Engine Misfire:
Can occur due to ignition coil failure, spark plug wear, or fuel injector issues.
Clutch Wear:
Subject to wear, especially in urban driving, requires timely replacement.
Suspension Components:
Worn bushings and drop links can lead to knocking sounds and reduced handling.
Exhaust System:
Corrosion can affect exhaust pipes and mufflers over time.
📚 Vehicle History
Brand Heritage
Parent Company:
Stellantis (formed from PSA Peugeot Citroën and Fiat Chrysler Automobiles)
Model Evolution
Development Basis:
Developed in partnership with Toyota (PSA-Toyota joint venture), sharing platform and powertrain with Toyota Aygo and Citroën C1.
Production
Manufacturing Location:
Kolín, Czech Republic (TPCA - Toyota Peugeot Citroën Automobile plant)
Production Period:
2005 - 2014 (This manual covers up to 2012 models)
🏆 Awards & Recognition
Recognitions
Engine Of The Year:
The 1.0L Toyota 1KR-FE engine (shared with the 107) won 'International Engine of the Year' awards in its class multiple times.
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