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2001-2004 Peugeot 307 Quality Workshop Repair Manual

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🏷️ Basic Information Identification Make: Peugeot Model: 307 Model Generations Covered: First Generation (T5) Model Years Covered: 2001, 2002, 2003, 2004 Body Styles Covered: Hatchback, Estate (SW) Special Editions Covered: Special and limited editions included Codes Chassis Code: T5 👋 Introduction Market Position Target Audience: Enthusiastic DIY owners, independent repair shops, and professional mechanics seeking detailed technical guidance. Competitive Analysis Value Proposition: Offers significant cost savings for vehicle owners by enabling them to perform repairs and maintenance themselves, or by providing accurate information to technicians. Key Features Benefits: Enables better understanding of the vehicle, saves time and money on repairs, empowers informed decision-making regarding vehicle maintenance. Knowledge Enhancement: Keeps owners up-to-date and increases their knowledge of their Peugeot 307's systems and operation. 📋 Manual Details Coverage Areas Manual Type: Quality Workshop Repair Manual Primary Coverage: Comprehensive repair and maintenance procedures for the Peugeot 307 Secondary Coverage: Routine servicing, troubleshooting, technical specifications, wiring diagrams Page Count Estimated Page Count: Professional, likely extensive (specific number not provided, but implied to be comprehensive) Manual Type Manual Format: PDF Language Language: English Compatibility Operating Systems: All Versions of Windows & Mac Requirements Software Requirement: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine And Associated Systems: Covers all petrol and turbo-diesel engine variants, including cooling, lubrication, fuel, ignition, and exhaust systems. Transmission: Detailed coverage of manual and automatic transmission systems, clutch, and drivetrain components. Brakes And Suspension: In-depth information on hydraulic and electronic braking systems (ABS, EBD, ESP), steering, front and rear suspension components, and wheel alignment. Body Equipment: Includes interior and exterior trim, body panels, doors, windows, locks, seats, airbags, and climate control systems. Electrical System: Extensive coverage of the vehicle's electrical system, including starter, alternator, battery, lighting, instrumentation, comfort modules, and body control units. Wiring Diagrams: Provision of detailed wiring diagrams for all major vehicle systems, crucial for electrical troubleshooting and repair. Procedures Included Maintenance: Routine maintenance, servicing procedures, fluid level checks and changes, filter replacements, and inspection schedules. Repairs And Overhaul: Step-by-step instructions for component removal, repair, overhaul, and reinstallation for all major systems. Troubleshooting: Guidance on diagnosing common problems, fault finding techniques, and recommended repair solutions. Technical Depth Depth Of Coverage: Professional-grade technical depth, suitable for experienced DIY mechanics and professional technicians. Diagnostic Procedures: Detailed diagnostic procedures, including OBD-II fault code interpretations and component testing methods. Rebuild Instructions: Comprehensive instructions for engine and transmission rebuilds, including torque specifications and critical clearances. 📊 Manual Specifications File Format File Format: PDF Searchability: Likely fully searchable text within the PDF for efficient information retrieval. Printability: Printable pages for on-site workshop use. Print Quality Print Quality: Digital format allows for high-resolution viewing and printing of diagrams and text. Binding Type Binding Type: Not Applicable (Digital Format) Paper Type Paper Type: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Petrol Engines Covered: 1.4 litre (1360cc) SOHC, 1.6 litre (1587cc), 2.0 litre (1997cc) Diesel Engines Covered: 1.4 litre (1398cc) SOHC Turbo-diesel, 2.0 litre (1997cc) Turbo-diesel Performance Engine Performance Details: Manual likely contains specific horsepower, torque figures, and power delivery curves for each engine variant. Fuel System Fuel System Types: Details on gasoline direct injection (GDI) or multi-point fuel injection (MPI) for petrol engines and common rail diesel injection (CRDI) for turbo-diesel engines. Engine Management ECM Details: Information on engine control modules (ECM), sensor readings, and diagnostic trouble codes (DTCs) related to engine performance. 🔧 Transmission Standard Transmission Types: Coverage for likely manual transmissions (e.g., BE series) and automated manual transmissions (e.g., 2-Tronic) or conventional automatics for petrol variants. Optional Automatic Transmission: Likely covers automatic transmission options if available on specific models/engines. Features Clutch System: Detailed procedures for clutch inspection, adjustment, replacement, and hydraulic system servicing. Transmission Fluid: Specifications and procedures for transmission fluid type, capacity, and change intervals. 📐 Dimensions Exterior Dimensions General: Likely includes key exterior dimensions like length, width, height, and wheelbase for hatchback and SW variants. Cargo Cargo Capacity: Details on boot space capacity for both body styles, including rear seat folding configurations. Weights Curb Weight: Information on curb weight for different engine and trim configurations. 🛡️ Safety Features Ratings Euro Ncap Rating: The 307 achieved a good Euro NCAP safety rating for its time (likely 4 or 5 stars, manual may reference specific crash test results). Active Features Active Safety Systems: Coverage of ABS, EBD, Brake Assist (BA), and potentially ESP (Electronic Stability Program) depending on trim and market. Passive Features Passive Safety Features: Detailed information on airbag systems (front, side, curtain), seatbelt pretensioners, and ISOFIX child seat anchorage points. 💡 Technology Features Infotainment Infotainment Systems: Details on original radio/CD player systems, navigation options (if equipped), and basic climate control interfaces. Driver Assistance Driver Assistance Features: Information on cruise control, speed limiter (if fitted), and parking sensors (optional). Connectivity Connectivity Options: Details on any early Bluetooth hands-free systems or auxiliary input...
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2001-2004 Peugeot 307 Quality Workshop Repair Manual
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
307
Model Generations Covered:
First Generation (T5)
Model Years Covered:
2001, 2002, 2003, 2004
Body Styles Covered:
Hatchback, Estate (SW)
Special Editions Covered:
Special and limited editions included
Codes
Chassis Code:
T5
👋 Introduction
Market Position
Target Audience:
Enthusiastic DIY owners, independent repair shops, and professional mechanics seeking detailed technical guidance.
Competitive Analysis
Value Proposition:
Offers significant cost savings for vehicle owners by enabling them to perform repairs and maintenance themselves, or by providing accurate information to technicians.
Key Features
Benefits:
Enables better understanding of the vehicle, saves time and money on repairs, empowers informed decision-making regarding vehicle maintenance.
Knowledge Enhancement:
Keeps owners up-to-date and increases their knowledge of their Peugeot 307's systems and operation.
📋 Manual Details
Coverage Areas
Manual Type:
Quality Workshop Repair Manual
Primary Coverage:
Comprehensive repair and maintenance procedures for the Peugeot 307
Secondary Coverage:
Routine servicing, troubleshooting, technical specifications, wiring diagrams
Page Count
Estimated Page Count:
Professional, likely extensive (specific number not provided, but implied to be comprehensive)
Manual Type
Manual Format:
PDF
Language
Language:
English
Compatibility
Operating Systems:
All Versions of Windows & Mac
Requirements
Software Requirement:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine And Associated Systems:
Covers all petrol and turbo-diesel engine variants, including cooling, lubrication, fuel, ignition, and exhaust systems.
Transmission:
Detailed coverage of manual and automatic transmission systems, clutch, and drivetrain components.
Brakes And Suspension:
In-depth information on hydraulic and electronic braking systems (ABS, EBD, ESP), steering, front and rear suspension components, and wheel alignment.
Body Equipment:
Includes interior and exterior trim, body panels, doors, windows, locks, seats, airbags, and climate control systems.
Electrical System:
Extensive coverage of the vehicle's electrical system, including starter, alternator, battery, lighting, instrumentation, comfort modules, and body control units.
Wiring Diagrams:
Provision of detailed wiring diagrams for all major vehicle systems, crucial for electrical troubleshooting and repair.
Procedures Included
Maintenance:
Routine maintenance, servicing procedures, fluid level checks and changes, filter replacements, and inspection schedules.
Repairs And Overhaul:
Step-by-step instructions for component removal, repair, overhaul, and reinstallation for all major systems.
Troubleshooting:
Guidance on diagnosing common problems, fault finding techniques, and recommended repair solutions.
Technical Depth
Depth Of Coverage:
Professional-grade technical depth, suitable for experienced DIY mechanics and professional technicians.
Diagnostic Procedures:
Detailed diagnostic procedures, including OBD-II fault code interpretations and component testing methods.
Rebuild Instructions:
Comprehensive instructions for engine and transmission rebuilds, including torque specifications and critical clearances.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely fully searchable text within the PDF for efficient information retrieval.
Printability:
Printable pages for on-site workshop use.
Print Quality
Print Quality:
Digital format allows for high-resolution viewing and printing of diagrams and text.
Binding Type
Binding Type:
Not Applicable (Digital Format)
Paper Type
Paper Type:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Petrol Engines Covered:
1.4 litre (1360cc) SOHC, 1.6 litre (1587cc), 2.0 litre (1997cc)
Diesel Engines Covered:
1.4 litre (1398cc) SOHC Turbo-diesel, 2.0 litre (1997cc) Turbo-diesel
Performance
Engine Performance Details:
Manual likely contains specific horsepower, torque figures, and power delivery curves for each engine variant.
Fuel System
Fuel System Types:
Details on gasoline direct injection (GDI) or multi-point fuel injection (MPI) for petrol engines and common rail diesel injection (CRDI) for turbo-diesel engines.
Engine Management
ECM Details:
Information on engine control modules (ECM), sensor readings, and diagnostic trouble codes (DTCs) related to engine performance.
🔧 Transmission
Standard
Transmission Types:
Coverage for likely manual transmissions (e.g., BE series) and automated manual transmissions (e.g., 2-Tronic) or conventional automatics for petrol variants.
Optional
Automatic Transmission:
Likely covers automatic transmission options if available on specific models/engines.
Features
Clutch System:
Detailed procedures for clutch inspection, adjustment, replacement, and hydraulic system servicing.
Transmission Fluid:
Specifications and procedures for transmission fluid type, capacity, and change intervals.
📐 Dimensions
Exterior
Dimensions General:
Likely includes key exterior dimensions like length, width, height, and wheelbase for hatchback and SW variants.
Cargo
Cargo Capacity:
Details on boot space capacity for both body styles, including rear seat folding configurations.
Weights
Curb Weight:
Information on curb weight for different engine and trim configurations.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
The 307 achieved a good Euro NCAP safety rating for its time (likely 4 or 5 stars, manual may reference specific crash test results).
Active Features
Active Safety Systems:
Coverage of ABS, EBD, Brake Assist (BA), and potentially ESP (Electronic Stability Program) depending on trim and market.
Passive Features
Passive Safety Features:
Detailed information on airbag systems (front, side, curtain), seatbelt pretensioners, and ISOFIX child seat anchorage points.
💡 Technology Features
Infotainment
Infotainment Systems:
Details on original radio/CD player systems, navigation options (if equipped), and basic climate control interfaces.
Driver Assistance
Driver Assistance Features:
Information on cruise control, speed limiter (if fitted), and parking sensors (optional).
Connectivity
Connectivity Options:
Details on any early Bluetooth hands-free systems or auxiliary input options.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Likely 10,000-15,000 miles or 12-24 months, depending on engine oil specification and driving conditions (specific values in manual).
Timing Belt Interval:
Crucial for petrol engines (e.g., 1.6, 2.0), typically around 70,000-90,000 miles or 5-7 years (specific interval in manual).
Fluid Specifications
Engine Oil Specification:
Likely API SN/SP, ACEA A3/B4 or C3, with viscosities such as 5W-30 or 5W-40 depending on engine and climate (specifics in manual).
Coolant Specification:
Likely Peugeot's own long-life coolant (e.g., Type D or Type G) or equivalent OAT-based coolant, typically a 50/50 mix with distilled water.
Brake Fluid Specification:
DOT 4 or DOT 4 Plus brake fluid recommended (specific type and change interval in manual).
Known Issues
Common Faults Petrol:
Potential for ignition coil failure, ABS sensor issues, exhaust system lambda sensor problems, and gearbox linkage wear.
Common Faults Diesel:
Diesel Particulate Filter (DPF) issues on later models (if applicable), injector problems, and turbocharger wear. EGR valve issues are also common.
Common Faults General:
Electrical gremlins, window regulator failures, and rear axle beam bearing wear are also frequently reported.
📚 Vehicle History
Brand Heritage
Peugeot History:
Part of Peugeot's strong lineage in compact and family car segments, following models like the 306.
Model Evolution
307 Development:
The 307 (T5) replaced the 306 and was known for its more modern design, higher driving position, and focus on comfort and safety.
Production
Manufacturing Locations:
Primarily manufactured in France (Sochaux) and other global plants.
🏆 Awards & Recognition
Recognitions
European Car Of The Year:
The Peugeot 307 was awarded 'European Car of the Year' for 2002, highlighting its significant design and engineering advancements at the time.
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