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Peugeot 307 2001-2008 Petrol & Diesel Service Repair Manual

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🏷️ Basic Information Identification Make: Peugeot Model: 307 Production Years: 2001-2008 Codes Chassis Code: T6 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, and Peugeot 307 owners seeking to perform maintenance and repairs. Competitive Analysis Value Proposition: Provides comprehensive coverage comparable to OEM manuals at a fraction of the cost of professional workshop manuals. Emphasizes cost savings for users. Key Features Comprehensiveness: Covers both petrol and diesel variants, essential for accurate repairs. Includes crucial electrical and wiring diagrams often missing in other manuals. 📋 Manual Details Coverage Areas Coverage Scope: Petrol and Diesel Engine Variants, Manual and Automatic Transmissions, Chassis Systems, Bodywork, Electrical Systems Trim Levels: Covers all major trim levels and variants of the Peugeot 307 produced between 2001 and 2008. Page Count Page Count: 343 Manual Type Manual Type: Service and Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine And Associated Systems: Engine overhaul, fuel systems (petrol injection, diesel common rail), cooling systems, lubrication systems, exhaust systems, ignition systems (petrol), starting and charging systems. Transmission: Manual transmission service and overhaul, automatic transmission service and overhaul (including fluid changes and diagnostics). Brakes And Suspension: Brake system diagnostics and repair (including ABS), suspension component replacement and alignment, steering system service. Body Equipment: Body panel repair and replacement, interior trim, seats, doors, windows, glass replacement, climate control systems, exterior lighting. Electrical And Wiring: Comprehensive wiring diagrams, electrical component testing, fuse box locations, lighting systems, power windows, central locking, diagnostic connectors. Procedures Included Maintenance: Routine servicing, oil changes, filter replacements, fluid checks, spark plug replacement, timing belt/chain inspection and replacement. Repairs And Overhaul: Engine rebuilds, gearbox repairs, brake caliper replacement, suspension strut replacement, starter motor and alternator replacement, ECU diagnostics. Troubleshooting: Diagnostic procedures for common faults, symptom-based troubleshooting guides, fault code interpretation. Diagnostic Procedures: Includes guidance on using diagnostic tools (e.g., OBD-II scanners) and interpreting fault codes relevant to the Peugeot 307. Technical Depth Technical Depth: Detailed step-by-step instructions, exploded views, torque specifications, special tool requirements, diagnostic procedures. 📊 Manual Specifications File Format File Quality: High-resolution, searchable PDF with clear text and images. Searchability: Fully searchable PDF text, allowing users to quickly find specific terms or components. Print Quality Printability: Printable pages, allowing users to print specific sections as needed for workshop use. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Common Petrol Engines: 1.4L (ET3), 1.6L (TU5JP4, EP6), 2.0L (EW10J4, EW10A) Common Diesel Engines: 1.4L HDI (DV4), 1.6L HDI (DV6), 2.0L HDI (DW10TD, DW10ATED, DW10BTED4) Performance Typical Petrol Horsepower Range: 75 hp (1.4) to 180 hp (2.0 Turbo - GT variants) Typical Diesel Horsepower Range: 70 hp (1.4 HDI) to 136 hp (2.0 HDI) Typical Torque Range Petrol: Approx. 110 Nm to 200 Nm, depending on engine displacement and tuning. Typical Torque Range Diesel: Approx. 180 Nm to 300 Nm, benefiting from diesel engine torque characteristics. Fuel System Petrol Fuel Delivery: Multi-point fuel injection (MPI) or Direct Injection (GDI for later EP6 variants). Diesel Fuel Delivery: Common Rail Direct Injection (CRDi) for HDI variants. 🔧 Transmission Standard Standard Transmission Type: 5-speed Manual Transmission (e.g., BE4 series) Optional Optional Transmission Type: 4-speed or 6-speed Automatic Transmission (e.g., AL4, TF-80SC) Features Transmission Fluid Specs Manual: API GL-4 specification, typically SAE 75W-80 or 75W-90 (refer to manual for specific gearbox). Transmission Fluid Specs Automatic: LF Fluid (Low Friction) or equivalent ATF (e.g., LT71141 for AL4). 📐 Dimensions Exterior Body Styles: Hatchback (3-door and 5-door), Station Wagon (SW), Coupe Cabriolet (CC). Weights Curb Weight Range: Approx. 1200 kg to 1500 kg, depending on engine and body style. Interior Interior Space: Noted for its relatively spacious interior compared to some competitors in the C-segment. 🛡️ Safety Features Ratings Euro Ncap Rating: 5 Stars (for Hatchback models) Active Features Standard Safety Features: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Emergency Brake Assist (EBA), Driver and Front Passenger Airbags. Passive Features Optional Safety Features: Side Airbags, Curtain Airbags, ESP (Electronic Stability Program) on some models. 💡 Technology Features Infotainment Infotainment Systems: RDS radio with CD player, optional navigation system (RT3/RT4), climate control systems. Driver Assistance Driver Assistance Features: Cruise control with speed limiter, parking sensors (optional). Connectivity Connectivity Options: Bluetooth hands-free system (optional on later models). 🔧 Maintenance Service Intervals Oil Change Interval: Typically 12,500 miles or 1 year, whichever comes first (refer to manual for specific engine type and oil grade). Timing Belt Replacement: Often around 70,000-100,000 miles or 5-7 years (critical for interference engines, check manual). Fluid Specifications Coolant Type: Antifreeze/Coolant based on Ethylene Glycol, with specific Peugeot approval (e.g., Peugeot PSA S71 2100 Type A). Brake Fluid Type: DOT 4 (low viscosity, LV, where specified) brake fluid. Power Steering Fluid: Typically hydraulic fluid meeting PSA specifications (e.g., Total Fluide ATX). Known Issues Common...
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Peugeot 307 2001-2008 Petrol & Diesel Service Repair Manual
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
307
Production Years:
2001-2008
Codes
Chassis Code:
T6
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, independent repair shops, and Peugeot 307 owners seeking to perform maintenance and repairs.
Competitive Analysis
Value Proposition:
Provides comprehensive coverage comparable to OEM manuals at a fraction of the cost of professional workshop manuals. Emphasizes cost savings for users.
Key Features
Comprehensiveness:
Covers both petrol and diesel variants, essential for accurate repairs. Includes crucial electrical and wiring diagrams often missing in other manuals.
📋 Manual Details
Coverage Areas
Coverage Scope:
Petrol and Diesel Engine Variants, Manual and Automatic Transmissions, Chassis Systems, Bodywork, Electrical Systems
Trim Levels:
Covers all major trim levels and variants of the Peugeot 307 produced between 2001 and 2008.
Page Count
Page Count:
343
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine And Associated Systems:
Engine overhaul, fuel systems (petrol injection, diesel common rail), cooling systems, lubrication systems, exhaust systems, ignition systems (petrol), starting and charging systems.
Transmission:
Manual transmission service and overhaul, automatic transmission service and overhaul (including fluid changes and diagnostics).
Brakes And Suspension:
Brake system diagnostics and repair (including ABS), suspension component replacement and alignment, steering system service.
Body Equipment:
Body panel repair and replacement, interior trim, seats, doors, windows, glass replacement, climate control systems, exterior lighting.
Electrical And Wiring:
Comprehensive wiring diagrams, electrical component testing, fuse box locations, lighting systems, power windows, central locking, diagnostic connectors.
Procedures Included
Maintenance:
Routine servicing, oil changes, filter replacements, fluid checks, spark plug replacement, timing belt/chain inspection and replacement.
Repairs And Overhaul:
Engine rebuilds, gearbox repairs, brake caliper replacement, suspension strut replacement, starter motor and alternator replacement, ECU diagnostics.
Troubleshooting:
Diagnostic procedures for common faults, symptom-based troubleshooting guides, fault code interpretation.
Diagnostic Procedures:
Includes guidance on using diagnostic tools (e.g., OBD-II scanners) and interpreting fault codes relevant to the Peugeot 307.
Technical Depth
Technical Depth:
Detailed step-by-step instructions, exploded views, torque specifications, special tool requirements, diagnostic procedures.
📊 Manual Specifications
File Format
File Quality:
High-resolution, searchable PDF with clear text and images.
Searchability:
Fully searchable PDF text, allowing users to quickly find specific terms or components.
Print Quality
Printability:
Printable pages, allowing users to print specific sections as needed for workshop use.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Common Petrol Engines:
1.4L (ET3), 1.6L (TU5JP4, EP6), 2.0L (EW10J4, EW10A)
Common Diesel Engines:
1.4L HDI (DV4), 1.6L HDI (DV6), 2.0L HDI (DW10TD, DW10ATED, DW10BTED4)
Performance
Typical Petrol Horsepower Range:
75 hp (1.4) to 180 hp (2.0 Turbo - GT variants)
Typical Diesel Horsepower Range:
70 hp (1.4 HDI) to 136 hp (2.0 HDI)
Typical Torque Range Petrol:
Approx. 110 Nm to 200 Nm, depending on engine displacement and tuning.
Typical Torque Range Diesel:
Approx. 180 Nm to 300 Nm, benefiting from diesel engine torque characteristics.
Fuel System
Petrol Fuel Delivery:
Multi-point fuel injection (MPI) or Direct Injection (GDI for later EP6 variants).
Diesel Fuel Delivery:
Common Rail Direct Injection (CRDi) for HDI variants.
🔧 Transmission
Standard
Standard Transmission Type:
5-speed Manual Transmission (e.g., BE4 series)
Optional
Optional Transmission Type:
4-speed or 6-speed Automatic Transmission (e.g., AL4, TF-80SC)
Features
Transmission Fluid Specs Manual:
API GL-4 specification, typically SAE 75W-80 or 75W-90 (refer to manual for specific gearbox).
Transmission Fluid Specs Automatic:
LF Fluid (Low Friction) or equivalent ATF (e.g., LT71141 for AL4).
📐 Dimensions
Exterior
Body Styles:
Hatchback (3-door and 5-door), Station Wagon (SW), Coupe Cabriolet (CC).
Weights
Curb Weight Range:
Approx. 1200 kg to 1500 kg, depending on engine and body style.
Interior
Interior Space:
Noted for its relatively spacious interior compared to some competitors in the C-segment.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
5 Stars (for Hatchback models)
Active Features
Standard Safety Features:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Emergency Brake Assist (EBA), Driver and Front Passenger Airbags.
Passive Features
Optional Safety Features:
Side Airbags, Curtain Airbags, ESP (Electronic Stability Program) on some models.
💡 Technology Features
Infotainment
Infotainment Systems:
RDS radio with CD player, optional navigation system (RT3/RT4), climate control systems.
Driver Assistance
Driver Assistance Features:
Cruise control with speed limiter, parking sensors (optional).
Connectivity
Connectivity Options:
Bluetooth hands-free system (optional on later models).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 12,500 miles or 1 year, whichever comes first (refer to manual for specific engine type and oil grade).
Timing Belt Replacement:
Often around 70,000-100,000 miles or 5-7 years (critical for interference engines, check manual).
Fluid Specifications
Coolant Type:
Antifreeze/Coolant based on Ethylene Glycol, with specific Peugeot approval (e.g., Peugeot PSA S71 2100 Type A).
Brake Fluid Type:
DOT 4 (low viscosity, LV, where specified) brake fluid.
Power Steering Fluid:
Typically hydraulic fluid meeting PSA specifications (e.g., Total Fluide ATX).
Known Issues
Common Diesel Problems:
DPF (Diesel Particulate Filter) clogging on early HDI models, swirl flap issues in intake manifold, injector problems, glow plug failure.
Common Petrol Problems:
Ignition coil failure (especially on 1.6 TU5JP4), thermostat issues, timing chain stretch (on EP6 engines), oil leaks.
Common Electrical Issues:
Multi-function display (MFD) failures, BSI (Body Control Module) issues, random electrical faults, headlight leveling system faults.
Common Suspension Issues:
Wear in front suspension bushes, ball joints, and drop links. Rear axle beam issues on some models.
📚 Vehicle History
Brand Heritage
Peugeot Segment:
Peugeot has a long history of producing reliable and popular compact and family cars.
Model Evolution
307 Positioning:
The 307 replaced the Peugeot 306 and was positioned as a mainstream family car, known for its comfortable ride and spacious interior.
Facelift:
Received a significant facelift in 2005, which may involve some minor differences in components or systems covered.
Production
Manufacturing Locations:
Primarily France (Sochaux), with some production in other countries like Brazil and China for specific markets.
🏆 Awards & Recognition
Recognitions
Car Of The Year Awards:
While not a 'Car of the Year' winner, it was a strong contender and well-received in its segment.
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