Peugeot 307 Full Workshop Service and Repair Manual
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🏷️ Basic Information Identification Make: Peugeot Model: 307 Product Name: Peugeot 307 Full Workshop Service and Repair Manual Generation Primary Generation Covered: T5 (2001-2008) Facelift Generation Covered: T6 (2005-2012) - Facelifted models 👋 Introduction Market Position Target Audience: Do-it-yourselfers (DIY) and experienced mechanics. Competitive Analysis Value Proposition: Inexpensive way to keep the vehicle working properly by providing in-depth repair knowledge. Key Features Instruction Format: Step-by-step instructions with detailed substeps. Illustration Guidance: Bold figure numbers to match illustrations with instructions, enlarged insets for detailed part examination. Delivery Method Delivery: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive maintenance, repair, and troubleshooting Page Count Estimated Page Count: Highly detailed, likely exceeding 1000 pages when printed (exact count not specified, but implied by 'complete disassembly' and 'hundreds of photos') Manual Type Type: Workshop Service and Repair Manual Language Language: Spanish Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: All gasoline and diesel engines for the 307 model range (e.g., EW10, EW12, DV4, DV6, DW8, DW10 variants) Transmission: Manual and Automatic transmissions (e.g., BE, ML, AL4 variants) Brakes: Hydraulic system, ABS, EBD, disc and drum brake components Electrical: Complete wiring diagrams, fuse box layouts, lighting, ignition, starter, charging systems, comfort electronics, ECUs Suspension: Front MacPherson struts, rear torsion beam/multi-link (depending on variant), steering system, wheel alignment Body And Chassis: Body panels, doors, interior trim, seals, structural components, crash repair information HVAC: Air conditioning system, heating, ventilation, climate control units Fuel System: Fuel tank, pump, injectors, fuel lines, emissions control (EVAP) Cooling System: Radiator, thermostat, water pump, coolant, fan control Exhaust System: Manifolds, catalytic converter, mufflers, lambda sensors Safety Systems: Airbags, seatbelt pre-tensioners, ABS, ESP (if equipped) Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections Component Removal And Installation: Engine components (e.g., cylinder head, pistons), transmission overhaul, brake caliper replacement, suspension arm replacement, alternator/starter replacement Troubleshooting Diagnostics: Fault finding procedures for engine, transmission, electrical systems, emissions, and HVAC Rebuild Procedures: Engine rebuild, transmission rebuild (detailed step-by-step) Body Work: Panel removal/installation, trim replacement, glass replacement Electrical Repairs: Wiring harness repair, sensor replacement, ECU diagnostics and replacement procedures Special Tools: Identification of and procedures requiring specialized Peugeot tools Technical Depth Depth: Full Workshop Level - from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Full Printable - designed for printing specific sections or the entire manual. Binding Type Binding: N/A (Digital PDF - user prints and binds) Paper Type Paper Recommendation: N/A (Digital PDF - user's choice for printing) Zoom Capability Zoom Functionality: YES - Allows for detailed examination of diagrams and text. Searchability Text Search: Likely searchable text within the PDF, facilitating quick information retrieval. Illustrations Visual Aid Quality: Hundreds of photos, detailed illustrations, and drawings. Navigation Table Of Contents: Numbered table of contents for easy navigation. ⚙️ Engine Specifications Primary Engine Examples Gasoline Engines: 1.4L (KFU - ET3J4), 1.6L (NFU - TU5JP4, 80hp & 85hp variants), 1.6L VTi (EP6), 2.0L (RFN - EW10J4, RFR - EW10A, RL4 - EW10DOHC), 2.0L HPi (RLZ - EW10D) Diesel Engines: 1.4L HDi (8HX - DV4TD, 8HZ - DV4TED4), 1.6L HDi (9HZ - DV6TED4, 9HX - DV6ATED4), 2.0L HDi (RHY - DW10TD, RHZ - DW10ATED, RHT - DW10BTED, RHM - DW10ATED4) Performance General Horsepower Range: Approximately 70 hp to 180 hp depending on engine variant. Torque Range: Approximately 130 Nm to 320 Nm depending on engine variant. Fuel System Injection Type: Multi-point fuel injection (MPI) for naturally aspirated gasoline, Direct Injection (GDI/HPi) for specific variants, Common Rail Direct Injection (CRDi) for diesel engines. Cylinder Count Cylinder Configurations: Inline 4-cylinder Engine Management ECU System: Bosch Motronic, Siemens, or Valeo engine control units depending on engine and year. 🔧 Transmission Standard Transmission Manual Gearboxes: Examples include BE4R, MA5 gearboxes. Optional Transmission Automatic Gearboxes: Example: AL4 (4-speed automatic transmission) with Tiptronic functionality on certain models. Features Clutch Type: Hydraulically operated single dry plate clutch. 📐 Dimensions Exterior General Body Styles: 3-door hatchback, 5-door hatchback, SW (Station Wagon), CC (Coupe Cabriolet). Length Approx: 4270 mm (Hatchback), 4496 mm (SW), 4448 mm (CC). Width Approx: 1762 mm (excluding mirrors). Height Approx: 1476 mm (Hatchback), 1520 mm (SW), 1400 mm (CC). Weights Curb Weight Range: Approximately 1200 kg to 1500 kg, depending on body style and engine. Gross Vehicle Weight Rating Gvwr: Specified per model, generally around 1700-1900 kg. 🛡️ Safety Features Ratings Euro Ncap Rating: 5 Stars (achieved by original 307 models) Active Features ABS: Standard on most models, often with EBD and Brake Assist. Esp Asr: Optional or standard on higher trims/later models (Electronic Stability Program, Anti-Slip Regulation). Passive Features Airbags: Driver, front passenger, side airbags, and curtain airbags depending on trim and market. Seatbelts:...
Panel removal/installation, trim replacement, glass replacement
Electrical Repairs:
Wiring harness repair, sensor replacement, ECU diagnostics and replacement procedures
Special Tools:
Identification of and procedures requiring specialized Peugeot tools
Technical Depth
Depth:
Full Workshop Level - from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Full Printable - designed for printing specific sections or the entire manual.
Binding Type
Binding:
N/A (Digital PDF - user prints and binds)
Paper Type
Paper Recommendation:
N/A (Digital PDF - user's choice for printing)
Zoom Capability
Zoom Functionality:
YES - Allows for detailed examination of diagrams and text.
Searchability
Text Search:
Likely searchable text within the PDF, facilitating quick information retrieval.
Illustrations
Visual Aid Quality:
Hundreds of photos, detailed illustrations, and drawings.
Approximately 70 hp to 180 hp depending on engine variant.
Torque Range:
Approximately 130 Nm to 320 Nm depending on engine variant.
Fuel System
Injection Type:
Multi-point fuel injection (MPI) for naturally aspirated gasoline, Direct Injection (GDI/HPi) for specific variants, Common Rail Direct Injection (CRDi) for diesel engines.
Cylinder Count
Cylinder Configurations:
Inline 4-cylinder
Engine Management
ECU System:
Bosch Motronic, Siemens, or Valeo engine control units depending on engine and year.
🔧 Transmission
Standard Transmission
Manual Gearboxes:
Examples include BE4R, MA5 gearboxes.
Optional Transmission
Automatic Gearboxes:
Example: AL4 (4-speed automatic transmission) with Tiptronic functionality on certain models.
Features
Clutch Type:
Hydraulically operated single dry plate clutch.
📐 Dimensions
Exterior General
Body Styles:
3-door hatchback, 5-door hatchback, SW (Station Wagon), CC (Coupe Cabriolet).
Length Approx:
4270 mm (Hatchback), 4496 mm (SW), 4448 mm (CC).
Width Approx:
1762 mm (excluding mirrors).
Height Approx:
1476 mm (Hatchback), 1520 mm (SW), 1400 mm (CC).
Weights
Curb Weight Range:
Approximately 1200 kg to 1500 kg, depending on body style and engine.
Gross Vehicle Weight Rating Gvwr:
Specified per model, generally around 1700-1900 kg.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
5 Stars (achieved by original 307 models)
Active Features
ABS:
Standard on most models, often with EBD and Brake Assist.
Esp Asr:
Optional or standard on higher trims/later models (Electronic Stability Program, Anti-Slip Regulation).
Passive Features
Airbags:
Driver, front passenger, side airbags, and curtain airbags depending on trim and market.
Seatbelts:
Three-point seatbelts with pretensioners and force limiters.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD players, optional CD changer, possibly with steering wheel controls. Later models may feature basic color screen displays.
Driver Assistance
Cruise Control:
Available on many models, especially higher trim levels.
Parking Sensors:
Optional rear parking sensors were available.
Connectivity
Bluetooth:
Optional for hands-free calling on later models.
Comfort Features
Climate Control:
Manual or automatic dual-zone climate control systems.
Lighting
Headlights:
Halogen projector headlights, optional Xenon HID headlights on some higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval Petrol:
Typically 15,000 km or 1 year, whichever comes first (refer to specific engine variant for exact details).
Oil Change Interval Diesel:
Typically 20,000 km or 1 year, whichever comes first (refer to specific engine variant for exact details).
Timing Belt Replacement:
Critical for many engine variants (e.g., EW and TU series), often at 120,000 km or 5 years. Diesel engines often use timing chains or specific interval belts.
Fluid Specifications
Engine Oil:
e.g., Total Quartz 7000/9000 SAE 5W-40, 0W-30, or 5W-30 meeting specific ACEA and API specifications (e.g., ACEA A3/B4, C2).
Coolant:
Peugeot/Citroen approved Long Life Coolant (e.g., GLS 2400 or equivalent) - typically a pink or blue OAT (Organic Acid Technology) antifreeze.
Brake Fluid:
DOT 4 (ISO 4925 Class 4) or DOT 5.1.
Transmission Fluid Manual:
API GL-4 SAE 75W-80 or 75W-90 gear oil.
Transmission Fluid Automatic Al4:
LT 71141 or a compatible ATF fluid meeting PSA specifications.
Known Issues
Diesel Particulate Filter Dpf:
Clogging and regeneration issues on HDi models, especially with short journeys.
Automatic Transmission Issues:
AL4 automatic gearbox can exhibit solenoid issues, clutch pack wear, and fluid degradation, leading to harsh shifting or 'limp mode'.
Electrical Faults:
Can suffer from BSI (Body System Interface) module issues, intermittent lighting problems, and sensor failures.
Suspension Components:
Wear in front wishbone bushings and rear axle bearings is common.
Coil Springs:
Front coil springs can fatigue and break over time.
📚 Vehicle History
Brand Heritage
Peugeot History:
Peugeot, a French automotive manufacturer with a history dating back to 1810, known for its innovative and driver-focused vehicles.
Model Evolution
307 Launch:
Launched in 2001 as a successor to the popular Peugeot 306, aiming to compete in the C-segment (compact family car) market.
307 Facelift:
Received a significant facelift in 2005 (T6 generation), with revised styling, improved interior materials, and updated technology.
Production
Production Period:
2001 - 2008 (original generation T5); 2005 - 2012 (facelifted generation T6, phased out in some markets by 2008 with the introduction of the 308).
Manufacturing Locations:
Primarily France (Sochaux, Mulhouse), but also assembled in other locations globally.
🏆 Awards & Recognition
Recognitions
European Car Of The Year:
Peugeot 307 was the 'European Car of the Year' for 2002.
Ratings
Euro Ncap Child Safety:
Good ratings for child safety, contributing to its 5-star overall Euro NCAP score.
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