🏷️ Basic Information Identification Make: Peugeot Model: 405 Body Styles: Saloon (Sedan), Estate (Station Wagon) Powertrain Variants Covered: Petrol (SOHC, DOHC, Mi 16, 1.4 litre variants) Generation Generations Covered: First Generation (Type 15B, 1987-1996) 👋 Introduction Market Position Market Segment: Family car, executive car Competitive Analysis Key Competitors: Ford Sierra, Volkswagen Passat (B2/B3), Renault 21, Opel/Vauxhall Vectra (later models), Fiat Croma Key Features Design Philosophy: Designed by Giugiaro, emphasizing aerodynamic styling and spacious, comfortable interiors for its era. Manual Advantage: Provides factory-level diagnostic and repair procedures, including torque specifications and OEM data crucial for accurate servicing. 📋 Manual Details Coverage Areas Languages: English Regions Of Operation: Global (primarily European markets reflected in factory specifications) Technical Focus: Repair and Maintenance Specific Engines Covered In Detail: 1.4L (1360cc), 1.6L (1580cc), 1.8L (1769cc), 2.0L (1905cc) petrol engines including the Mi 16 variant. Page Count Estimated Pages: Variable (Digital PDF, often extensive, exceeding 1000 pages for full factory coverage) Manual Type Type: Factory/Official Service Repair Workshop Manual Format File Format: PDF (Digital Download) Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, block, crankshaft, pistons, connecting rods, timing systems (SOHC/DOHC belt/chain), valve train Engine Performance: Fuel system (injection and carburetion depending on variant), ignition system, cooling system, lubrication system, exhaust system, emissions control Transmission Drivetrain: Manual and Automatic transmissions, clutch, drive axles, differentials Chassis Suspension: Suspension components (shocks, struts, springs, bushings), steering system (rack and pinion), wheels, tires Brakes: Brake system diagnosis, repair, hydraulic components (master cylinder, calipers, lines), parking brake Electrical Electronics: Wiring diagrams, starter, alternator, battery, lighting, instruments, fuses, relays, ECUs (Engine Control Units) Body Interior: Body panel repair, doors, windows, seats, interior trim, HVAC (Heating, Ventilation, and Air Conditioning) Procedures Included Maintenance: Routine service, oil changes, filter replacements, fluid checks, tune-ups, lubrication Repair Rebuild: Engine rebuilds, transmission overhauls, component replacement (alternator, starter, fuel pump, etc.) Diagnostics Troubleshooting: Step-by-step diagnostic procedures, fault code interpretation (where applicable), common issues and solutions Inspection: Pre-purchase inspections, regular safety checks, component wear analysis Fuel System Diagnosis: Includes fuel pump testing, injector diagnosis (for MPI), fuel pressure regulator checks, and carburetor adjustment/rebuild (for carbureted models). Technical Depth Depth: Comprehensive: from basic fluid changes to major component rebuilds and complex electrical diagnostics Diagrams Illustrations: Detailed exploded diagrams, electrical schematics, component illustrations, step-by-step repair sequences Oem Specifications: Torque specifications, fuel pressure charts, electrical connector data, compression ranges, valve clearances, timing specifications, wheel alignment data, and more are included. 📊 Manual Specifications File Format Searchability: Searchable PDF text (typically) Print Quality Printability: Printable pages for workshop use Binding Type Format Type: Digital Download (PDF) - No physical binding Paper Type Physical Format: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Types: XU series inline-4 petrol engines 1.4 Litre: Commonly found in earlier models, typically 8-valve SOHC. Power output around 70-75 hp. Sohc Variants: Includes 1.6 litre (approx. 88-90 hp) and 1.8 litre (approx. 95-100 hp) engines, known for reliability and decent fuel economy. DOHc Variants: Often found in higher trim levels, offering improved performance and breathing. Typically 16-valve configurations. Mi 16: Performance variant, typically 2.0 litre 16-valve DOHC engine producing around 145-160 hp. Known for its sporty character and multi-point fuel injection. Mi 16 Engine Details: The 2.0L (XU10J4) 16-valve engine produced approximately 150-160 PS. It featured Bosch Motronic fuel injection and ignition. Manual provides detailed ignition timing and fuel mixture adjustments. Performance Compression Ratios: Varies by engine; typical for 1.4/1.6 SOHC around 9.2-9.5:1, Mi16 around 10.0-10.5:1. Manual will detail specific values. Fuel System Fuel Delivery: Carbureted (e.g., Solex, Weber) on lower-end models, Bosch L-Jetronic or similar multi-point fuel injection (MPI) on higher-end and performance variants (e.g., Mi 16). Fuel Pressure: Specific values for EFI systems will be detailed in the manual, critical for proper mixture and performance. 🔧 Transmission Standard Manual Gearbox: Typically 5-speed manual transmissions (e.g., BE1, BE3) across most variants. Information on clutch operation, replacement, and gearbox oil is included. Optional Automatic Gearbox: Optional 3-speed or 4-speed automatic transmissions available on certain models. Manual covers maintenance, fluid changes, and basic troubleshooting. Features Drive Chain Sprockets: The manual includes detailed information on timing belt replacement intervals, tensioning, and related components (pulleys, tensioners) for SOHC and DOHC engines. 📐 Dimensions Exterior Length: Saloon: Approx. 4405 mm; Estate: Approx. 4445 mm Width: Approx. 1700 mm Height: Saloon: Approx. 1410 mm; Estate: Approx. 1460 mm Weights Curb Weight: Varies by engine and equipment, generally between 1050 kg and 1300 kg. 🛡️ Safety Features Ratings Crash Test Results: Euro NCAP ratings were not established for this generation of the 405 as Euro NCAP testing began later. However, its safety features were competitive for its time. Manual will detail structural repair aspects. Active Features Braking System: Front ventilated discs, rear drums standard. Higher-performance models (Mi 16) often featured four-wheel disc brakes. ABS was an option on later...