🏷️ Basic Information Identification Make: Peugeot Model: 405 Production Years Covered: 1992-1997 Codes Internal Project Code: Type 157 👋 Introduction Market Position Segment: Compact to mid-size family car (C-segment), known for comfort and driving dynamics. Competitive Analysis Competitors: Ford Sierra, Volkswagen Passat, Opel Vectra, Renault 21, Fiat Croma. Key Features Design: Aerodynamic styling by Pininfarina, spacious interior, and comfortable ride. Sales Advantage: Offers a blend of comfort, handling, and practicality at a competitive price point. 📋 Manual Details Coverage Areas Regional Coverage: Global (primarily European market focus) Page Count Estimated Pages: Extensive (Specific count not provided, but described as 'complete' and 'highly detailed') Manual Type Type: Digital Workshop Repair Manual Language Language: Likely English (based on product description, but confirmation recommended) Format Digital Format: Digital (viewable and printable, compatible with Windows and Mac) 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, overhaul for gasoline and diesel engines (including XU and PRV variants) Transmission: Manual and Automatic transmission repair, clutch, driveshafts Suspension: Front and rear suspension systems (including MacPherson struts, torsion beams), steering system Brakes: Hydraulic brake system, ABS (where fitted), parking brake, component replacement and bleeding procedures Electrical: Wiring diagrams, starter motor, alternator, ignition system, lighting, instruments, comfort features Bodywork: Body panel repair, rust prevention, door mechanisms, glass, interior trim Cooling System: Radiator, fans, thermostat, heater matrix, coolant flow diagnostics Fuel System: Fuel injection (KE-Jetronic, MPi), carburettor systems, fuel pumps, lines, tank Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipework Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes Diagnostics: Troubleshooting guides, fault finding procedures for all major systems Repair: Step-by-step repair instructions for components and systems Rebuild: Engine and transmission rebuild procedures Installation: Component installation and replacement guidance Technical Depth Depth: Comprehensive, covering routine maintenance to complete engine and transmission overhauls, including advanced diagnostics. 📊 Manual Specifications File Format Digital Type: PDF or similar searchable digital format Print Quality Printability: High-resolution, designed for clear printing of all text, photos, and diagrams Binding Type Digital Binding: N/A (Digital format, print as needed) Paper Type Digital Paper: N/A (Digital format, printable on standard paper) ⚙️ Engine Specifications Primary Engine Engine Code Examples: XU7JP, XU7JP4, XU9DP, XU10J2, XU10J4, PRV (PSA Type 4 engines) Performance Displacement Range: 1.6L to 2.0L (4-cylinder), 2.8L (6-cylinder PRV) Horsepower Range: Approx. 80 hp to 150 hp (depending on engine and trim) Fuel System Injection Systems: Bosch KE-Jetronic (L-Jetronic on earlier models), Bosch MPi, Weber/Solex carburettors on base models. Fuel Type: Unleaded Petrol (RON 95/98), Diesel Engine Management ECU Examples: Bosch Motronic, Siemens 🔧 Transmission Standard Manual Gearbox: 5-speed manual (e.g., BE1, ML5C variants) Optional Automatic Gearbox: 3-speed or 4-speed automatic (e.g., ZF 4HP18, AL4) Features Clutch Type: Hydraulically actuated single dry plate clutch 📐 Dimensions Exterior Length: Approx. 4400-4500 mm (Varies by body style: Sedan, Estate) Width: Approx. 1700-1750 mm Height: Approx. 1400-1450 mm Weights Curb Weight Range: Approx. 1100-1300 kg Gross Vehicle Weight: Varies by model and specification 🛡️ Safety Features Ratings Euro Ncap Rating: Not rated under modern Euro NCAP standards (older testing methodology). Active Features ABS: Available on higher trims and as an option Traction Control: Limited availability, not common Passive Features Airbags: Driver airbag typically standard on later models, passenger airbag optional. Seatbelts: All seating positions with three-point seatbelts (front adjustable, rear often lap belts in centre). 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette players, optional CD players on later models. Basic speaker configurations. Climate Control: Manual heating and ventilation system, optional air conditioning on higher trims. Driver Assistance Cruise Control: Optional on some higher-spec petrol models. Connectivity Usb Bluetooth: Not available on original factory systems. Aftermarket solutions exist. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 7,500 - 10,000 miles or 12 months, whichever comes first. Timing Belt Interval: Recommended replacement every 60,000 miles or 5 years for most petrol engines (critical maintenance item). Fluid Specifications Engine Oil Viscosity: e.g., 10W-40, 15W-50, 5W-40 (API SG/SH or ACEA A2/A3 specification recommended, check manual for exact engine) Coolant: Ethylene glycol-based coolant, typically blue or green (PSA specification B71 5110 or equivalent) Brake Fluid: DOT 4 Transmission Fluid Manual: API GL-4, SAE 75W-80 or 75W-90 (check specific gearbox type) Transmission Fluid Automatic: Dexron III or equivalent (check specific transmission type) Known Issues Electrical: Wiring loom issues (corrosion, brittle insulation), intermittent dashboard warning lights, central locking faults. Engine: XU engine series can suffer from head gasket failure, especially if overheated. Oil leaks from crank seals and valve cover gaskets are common. Diesel engines may have glow plug issues. Suspension: Wear in front wishbone bushings, ball joints, and rear axle bearings (especially on estate models). Cooling System: Plastic radiator end tanks can degrade and crack, thermostat housing leaks. Bodywork: Rust can affect wheel arches, sills, boot floor, and subframes, particularly in damp climates. 📚 Vehicle History Brand Heritage Peugeot History:...