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Peugeot 806 3.0i V6 S24 2002 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Peugeot Model: 806 Year: 2002 Engine Variant: 3.0i V6 S24 Codes Engine Code: ES9J4S (Likely designation for the 3.0 V6 ES9J4 engine variant, often found in PSA vehicles of this era) Chassis Code: 280A (Common chassis code for the Peugeot 806) 👋 Introduction Market Position Vehicle Segment: Large MPV (Multi-Purpose Vehicle) Vehicle Purpose: Family and passenger transport, versatile interior configuration Competitive Analysis Key Competitors: Renault Espace, Chrysler Voyager, Ford Galaxy, Volkswagen Sharan Key Features Manual Value Proposition: Provides factory-level repair and maintenance information, enabling owners to perform tasks themselves and make informed repair decisions. Manual Instructional Style: Step-by-step instructions, detailed exploded diagrams, clear text sections Delivery Method: Instant download, eliminating shipping delays and fees. 📋 Manual Details Coverage Areas Primary Coverage: Complete workshop service and repair for Peugeot 806 3.0i V6 S24 (2002) Secondary Coverage: Maintenance, troubleshooting, diagnostics, and component-level repair Page Count Estimated Pages: Hundreds (Exact count not specified, but described as 'hundreds of pages') Manual Type Type: Workshop Service Repair Manual (Official Full Factory) Completeness: Complete official full factory service repair manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanicals, fuel system, ignition system, emission control systems, cooling system, lubrication system Transmission Systems: Automatic transmission (likely specific to the V6 variant), clutch operation (if applicable), driveline components Chassis Systems: Suspension (front and rear), steering system, braking system (including ABS/ESP where equipped), wheel alignment Electrical Systems: Engine control unit (ECU), body control module (BCM), lighting, instrument panel, comfort and convenience systems, diagnostic connectors and procedures Body And Interior: Body panels, doors, windows, seats, HVAC system, interior trim, body repair procedures Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication, tune-ups Repair: Step-by-step repair instructions for all major components, including engine disassembly/assembly, transmission overhauls, brake component replacement, electrical system troubleshooting and repair Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics, wiring diagrams for electrical troubleshooting Installation: Component installation and replacement procedures Reconditioning: Cleaning and reinstallation procedures Exploded Views: Yes, highly detailed exploded pictures and diagrams are a key feature. Technical Depth Depth: Comprehensive, covering fundamental repairs to advanced diagnostics and full rebuilds Target Audience: Professional technicians and advanced DIY mechanics 📊 Manual Specifications File Format Format: PDF Requirements: Adobe PDF Reader, WinZip (for potential archive extraction) Print Quality Printability: Full Printable (allows printing of entire manual or selected pages) Zoom Capability: YES (Zoom IN/OUT for detailed viewing of diagrams and text) Binding Type Type: Digital Download (Not applicable for physical binding) Paper Type Type: Digital (Not applicable for physical paper type) Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: V6, 24-valve, Naturally Aspirated Displacement: 2946 cc (2.95 Liters) Bore X Stroke: 82.0 mm x 93.4 mm (Typical for ES9J4S) Compression Ratio: 10.5:1 (Typical for ES9J4S) Performance Horsepower Hp: 207 hp @ 6000 rpm (Approximate for ES9J4S) Torque Nm: 284 Nm @ 3500 rpm (Approximate for ES9J4S) Fuel System Fuel Delivery: Electronic Fuel Injection (MPI - Multi-Point Injection) Fuel Type: Unleaded Gasoline (Petrol) Engine Features Valve Train: DOHC (Double Overhead Camshaft), 4 valves per cylinder Engine Management: Motronic (Likely Bosch Motronic ECU system) 🔧 Transmission Standard Type: 4-speed Automatic Transmission (AL4/DP0 or similar Aisin Warner unit often used with this engine) Optional Type: Manual Transmission (Less common with the V6 variant, but potential offering) Features Transmission Control: Electronic Control Fluid Specifications Automatic Transmission Fluid: Refer to manual for specific ATF type (e.g., LT 71141, Esso LT 71141, or equivalent) 📐 Dimensions Exterior Length Mm: 4450 mm (Approximate for 806) Width Mm: 1810 mm (Approximate for 806) Height Mm: 1740 mm (Approximate for 806) Weights Curb Weight Kg: 1700 - 1800 kg (Estimated for V6 variant) Gross Vehicle Weight Rating Kg: 2400 - 2500 kg (Estimated) 🛡️ Safety Features Ratings Euro Ncap Rating: Not directly available for this specific model year and variant through common databases, but likely a 3-4 star rating based on contemporary vehicles. Active Features ABS: Standard (Anti-lock Braking System) Esp: Optional (Electronic Stability Program - likely on higher trims) Traction Control: Optional (ASR - Anti-Slip Regulation) Passive Features Airbags: Front airbags (driver & passenger), optional side airbags Seat Belts: 3-point seat belts with pretensioners 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette/CD player with speaker system, likely with steering wheel controls on higher trims. Driver Assistance Cruise Control: Optional Connectivity Diagnostic Interface: OBD-II compliant (with specific PSA proprietary extensions, covered in the manual) 🔧 Maintenance Service Intervals Oil Change Interval Km: 15,000 km or 12 months, whichever comes first (typical for PSA gasoline engines of this era) Timing Belt Replacement Km: 120,000 km or 10 years, whichever comes first (typical for ES9J4S, but crucial to verify in manual) Fluid Specifications Engine Oil Specification: Refer to manual for specific API/ACEA rating and viscosity grade (e.g., PSA Peugeot Citroën Approval B71 2294, often 5W-40 or 0W-40) Coolant Specification: Refer to manual for specific coolant type and mixture (e.g., PSA Peugeot Citroën Approval B71 5100 or equivalent long-life antifreeze) Brake Fluid Specification: DOT 4 (Typical requirement) Known Issues Common Problems: Premature wear of suspension components, occasional electrical glitches (e.g., central locking, window regulators), potential for head gasket issues in high-mileage engines, thermostat housing leaks, timing belt tensioner failure (critical to follow replacement schedule). V6 Engine Specifics: The ES9J4S V6 is generally robust but can be prone to intake manifold leaks, ignition coil failures, and requires meticulous maintenance to prevent sludge buildup. The timing belt service is critical. 📚 Vehicle History Brand Heritage Manufacturer: Peugeot (French automotive manufacturer) Model Evolution Platform: Shared platform with Fiat Ulysse, Lancia Zeta, and Citroën Evasion (Eurovan platform) Generation: Second generation (1994-2002), this manual covers a later model year within this generation. Production Production Years: 1994-2002 (for the second generation) Manufacturing Location: Sevel Nord plant (France) 🏆 Awards & Recognition Recognitions Industry Awards: The Peugeot 806, as part of the Eurovan family, received positive reviews for its practicality and comfort, contributing to Peugeot's reputation in the MPV segment.
Type: Car
Satıcı:
Sku: 213671
Collections: ALL Peugeot
Tags: 806 Peugeot
Peugeot 806 3.0i V6 S24 2002 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
806
Year:
2002
Engine Variant:
3.0i V6 S24
Codes
Engine Code:
ES9J4S (Likely designation for the 3.0 V6 ES9J4 engine variant, often found in PSA vehicles of this era)
Chassis Code:
280A (Common chassis code for the Peugeot 806)
👋 Introduction
Market Position
Vehicle Segment:
Large MPV (Multi-Purpose Vehicle)
Vehicle Purpose:
Family and passenger transport, versatile interior configuration
Competitive Analysis
Key Competitors:
Renault Espace, Chrysler Voyager, Ford Galaxy, Volkswagen Sharan
Key Features
Manual Value Proposition:
Provides factory-level repair and maintenance information, enabling owners to perform tasks themselves and make informed repair decisions.
Manual Instructional Style:
Step-by-step instructions, detailed exploded diagrams, clear text sections
Delivery Method:
Instant download, eliminating shipping delays and fees.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete workshop service and repair for Peugeot 806 3.0i V6 S24 (2002)
Secondary Coverage:
Maintenance, troubleshooting, diagnostics, and component-level repair
Page Count
Estimated Pages:
Hundreds (Exact count not specified, but described as 'hundreds of pages')
Manual Type
Type:
Workshop Service Repair Manual (Official Full Factory)
Completeness:
Complete official full factory service repair manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanicals, fuel system, ignition system, emission control systems, cooling system, lubrication system
Transmission Systems:
Automatic transmission (likely specific to the V6 variant), clutch operation (if applicable), driveline components
Chassis Systems:
Suspension (front and rear), steering system, braking system (including ABS/ESP where equipped), wheel alignment
Electrical Systems:
Engine control unit (ECU), body control module (BCM), lighting, instrument panel, comfort and convenience systems, diagnostic connectors and procedures
Body And Interior:
Body panels, doors, windows, seats, HVAC system, interior trim, body repair procedures
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication, tune-ups
Repair:
Step-by-step repair instructions for all major components, including engine disassembly/assembly, transmission overhauls, brake component replacement, electrical system troubleshooting and repair
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics, wiring diagrams for electrical troubleshooting
Installation:
Component installation and replacement procedures
Reconditioning:
Cleaning and reinstallation procedures
Exploded Views:
Yes, highly detailed exploded pictures and diagrams are a key feature.
Technical Depth
Depth:
Comprehensive, covering fundamental repairs to advanced diagnostics and full rebuilds
Target Audience:
Professional technicians and advanced DIY mechanics
📊 Manual Specifications
File Format
Format:
PDF
Requirements:
Adobe PDF Reader, WinZip (for potential archive extraction)
Print Quality
Printability:
Full Printable (allows printing of entire manual or selected pages)
Zoom Capability:
YES (Zoom IN/OUT for detailed viewing of diagrams and text)
Binding Type
Type:
Digital Download (Not applicable for physical binding)
Paper Type
Type:
Digital (Not applicable for physical paper type)
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
V6, 24-valve, Naturally Aspirated
Displacement:
2946 cc (2.95 Liters)
Bore X Stroke:
82.0 mm x 93.4 mm (Typical for ES9J4S)
Compression Ratio:
10.5:1 (Typical for ES9J4S)
Performance
Horsepower Hp:
207 hp @ 6000 rpm (Approximate for ES9J4S)
Torque Nm:
284 Nm @ 3500 rpm (Approximate for ES9J4S)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (MPI - Multi-Point Injection)
Fuel Type:
Unleaded Gasoline (Petrol)
Engine Features
Valve Train:
DOHC (Double Overhead Camshaft), 4 valves per cylinder
Engine Management:
Motronic (Likely Bosch Motronic ECU system)
🔧 Transmission
Standard
Type:
4-speed Automatic Transmission (AL4/DP0 or similar Aisin Warner unit often used with this engine)
Optional
Type:
Manual Transmission (Less common with the V6 variant, but potential offering)
Features
Transmission Control:
Electronic Control
Fluid Specifications
Automatic Transmission Fluid:
Refer to manual for specific ATF type (e.g., LT 71141, Esso LT 71141, or equivalent)
📐 Dimensions
Exterior
Length Mm:
4450 mm (Approximate for 806)
Width Mm:
1810 mm (Approximate for 806)
Height Mm:
1740 mm (Approximate for 806)
Weights
Curb Weight Kg:
1700 - 1800 kg (Estimated for V6 variant)
Gross Vehicle Weight Rating Kg:
2400 - 2500 kg (Estimated)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Not directly available for this specific model year and variant through common databases, but likely a 3-4 star rating based on contemporary vehicles.
Active Features
ABS:
Standard (Anti-lock Braking System)
Esp:
Optional (Electronic Stability Program - likely on higher trims)
Traction Control:
Optional (ASR - Anti-Slip Regulation)
Passive Features
Airbags:
Front airbags (driver & passenger), optional side airbags
Seat Belts:
3-point seat belts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette/CD player with speaker system, likely with steering wheel controls on higher trims.
Driver Assistance
Cruise Control:
Optional
Connectivity
Diagnostic Interface:
OBD-II compliant (with specific PSA proprietary extensions, covered in the manual)
🔧 Maintenance
Service Intervals
Oil Change Interval Km:
15,000 km or 12 months, whichever comes first (typical for PSA gasoline engines of this era)
Timing Belt Replacement Km:
120,000 km or 10 years, whichever comes first (typical for ES9J4S, but crucial to verify in manual)
Fluid Specifications
Engine Oil Specification:
Refer to manual for specific API/ACEA rating and viscosity grade (e.g., PSA Peugeot Citroën Approval B71 2294, often 5W-40 or 0W-40)
Coolant Specification:
Refer to manual for specific coolant type and mixture (e.g., PSA Peugeot Citroën Approval B71 5100 or equivalent long-life antifreeze)
Brake Fluid Specification:
DOT 4 (Typical requirement)
Known Issues
Common Problems:
Premature wear of suspension components, occasional electrical glitches (e.g., central locking, window regulators), potential for head gasket issues in high-mileage engines, thermostat housing leaks, timing belt tensioner failure (critical to follow replacement schedule).
V6 Engine Specifics:
The ES9J4S V6 is generally robust but can be prone to intake manifold leaks, ignition coil failures, and requires meticulous maintenance to prevent sludge buildup. The timing belt service is critical.
📚 Vehicle History
Brand Heritage
Manufacturer:
Peugeot (French automotive manufacturer)
Model Evolution
Platform:
Shared platform with Fiat Ulysse, Lancia Zeta, and Citroën Evasion (Eurovan platform)
Generation:
Second generation (1994-2002), this manual covers a later model year within this generation.
Production
Production Years:
1994-2002 (for the second generation)
Manufacturing Location:
Sevel Nord plant (France)
🏆 Awards & Recognition
Recognitions
Industry Awards:
The Peugeot 806, as part of the Eurovan family, received positive reviews for its practicality and comfort, contributing to Peugeot's reputation in the MPV segment.
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