Peugeot 806 Fiat Citroen Evasion Jumpy French Language 1994-2001 Full Service & Repair Manual
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🏷️ Basic Information Identification Make: Peugeot, Fiat, Citroën Model: 806, Ulysse, Evasion, Zeta (common platform) Vehicle Type: MPV (Multi-Purpose Vehicle) / Minivan Generation Generation: First Generation Codes Platform Code: SEIMM (Société Européenne d'Ingénierie Mécanique et de Montage) 👋 Introduction Market Position Positioning: A key European MPV offering from a collaboration between PSA Peugeot Citroën and Fiat Auto. Competitive Analysis Competitors: Renault Espace, Ford Galaxy/Volkswagen Sharan/Seat Alhambra (first generation), Opel/Vauxhall Sintra. Key Features Unique Selling Points: Shared platform offered versatility and practicality for families, common components across brands facilitated serviceability. Manual Value Proposition Value: Provides comprehensive factory-level repair and maintenance information in French for owners and technicians. 📋 Manual Details Coverage Areas Vehicle Years: 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001 Page Count Estimated Pages: Hundreds (Specific count not provided, but described as very detailed with hundreds of pages) Manual Type Type: Full Service & Repair Workshop Manual Language Language: French Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, block, pistons, crankshaft, timing, valve train Engine Management: Fuel injection, ignition, emission control, sensors, ECU diagnostics Transmission Manual: Clutch, gearbox overhaul, gear selection, shafts Transmission Automatic: Automatic transmission overhaul, torque converter, hydraulic control, electronic control Drivetrain: Front-wheel drive, CV joints, drive shafts, differential Suspension: Front suspension (MacPherson struts), rear suspension (torsion beam), shock absorbers, springs, bushings Steering: Steering column, rack and pinion, power steering system (hydraulic) Brakes: Front discs, rear drums/discs, ABS system, brake hydraulics, parking brake Electrical System: Battery, charging system, starter, lighting, fuses, relays, wiring diagrams Body And Chassis: Body panels, doors, windows, interior trim, underbody protection, chassis repair Heating Ventilation Air Conditioning: HVAC system operation, components, refrigerant, troubleshooting Procedures Included Maintenance: Routine servicing, oil changes, filter replacements, spark plugs, coolant flush, brake fluid replacement Troubleshooting: System diagnostics, fault finding, common problems, diagnostic trouble codes (DTCs) Repair: Component replacement, system overhauls, adjustments, calibrations Installation: Component installation and removal (e.g., engine, transmission, suspension parts) Technical Data: Torque specifications, fluid capacities, clearances, pressure readings Technical Depth Depth: Comprehensive factory-level detail, suitable for professional mechanics and advanced DIY enthusiasts 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Printable (single pages or entire manual) Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) Usage License Usage: Unlimited usage on multiple devices, no expiry dates, lifetime access Compatibility Operating Systems: Compatible with Windows and MAC operating systems Content Type Content: Detailed photos, exploded diagrams, step-by-step instructions ⚙️ Engine Specifications Primary Engine Engine Variants: Petrol: 2.0L (XU10J2), 2.0L Turbo (XU10J2TE), 2.0L 16V (EW10J4) (later models); Diesel: 1.9L TD (XUD7TE), 2.1L TD (XUD11BTE), 2.0L HDi (DW10ATED) Performance 2.0L Petrol (Xu10J2): Approx. 132-135 PS (97-99 kW) 1.9L Turbo Diesel (Xud7Te): Approx. 90-92 PS (66-68 kW) Fuel System Fuel Delivery Petrol: Multi-point fuel injection (MPI) Fuel Delivery Diesel: Direct injection, turbocharging, intercooling (for TD/HDi variants) Cooling System Coolant Type: Ethylene Glycol based antifreeze/coolant (e.g., G11/G12 specifications, refer to manual for exact type and ratio) Ignition System Ignition Type: Electronic ignition (distributorless ignition system - DIS on later models) 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission (AL4/DP0 or similar) Features Clutch Type: Hydraulically operated diaphragm spring clutch Fluid Specs Manual Transmission Fluid: API GL-5 75W-90 or 80W-90 gear oil (Refer to manual for specific PSA or Fiat specifications) Automatic Transmission Fluid: ATF Dexron III/Mercon or equivalent (Refer to manual for specific PSA or Fiat specifications) 📐 Dimensions Exterior Length: Approx. 4.4m - 4.6m (depending on specific model/variant) Width: Approx. 1.8m Height: Approx. 1.7m Cargo Cargo Volume: Highly flexible seating arrangement allows for significant cargo space, typically over 500 liters with rear seats folded/removed. Weights Curb Weight: Approx. 1500-1700 kg (depending on engine and equipment) Towing Capacity: Typically around 1500-1800 kg braked trailer (check vehicle-specific data). 🛡️ Safety Features Ratings Euroncap Rating: Not extensively tested by modern standards, but generally considered to offer reasonable safety for its era. Early models predate standardized Euro NCAP testing. Active Features ABS: Available on most models, often standard on higher trims. Traction Control: Optional on some variants. Passive Features Airbags: Driver airbag standard, passenger airbag optional or standard on later models. Side airbags were rare. Seatbelts: Three-point seatbelts for all occupants, often with pre-tensioners. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette or CD player, basic speaker systems. Later models may have more advanced units. Driver Assistance Cruise Control: Optional on higher trim levels. Parking Sensors: Rarely fitted on models from this period. Connectivity Features: Primarily focused on comfort and utility, not advanced connectivity by modern standards. Features like electric windows, central locking, and air conditioning were common options. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000-15,000 km or 1 year, whichever comes first (refer to manual for exact interval based on engine and driving conditions). Timing...
Direct injection, turbocharging, intercooling (for TD/HDi variants)
Cooling System
Coolant Type:
Ethylene Glycol based antifreeze/coolant (e.g., G11/G12 specifications, refer to manual for exact type and ratio)
Ignition System
Ignition Type:
Electronic ignition (distributorless ignition system - DIS on later models)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission (AL4/DP0 or similar)
Features
Clutch Type:
Hydraulically operated diaphragm spring clutch
Fluid Specs
Manual Transmission Fluid:
API GL-5 75W-90 or 80W-90 gear oil (Refer to manual for specific PSA or Fiat specifications)
Automatic Transmission Fluid:
ATF Dexron III/Mercon or equivalent (Refer to manual for specific PSA or Fiat specifications)
📐 Dimensions
Exterior
Length:
Approx. 4.4m - 4.6m (depending on specific model/variant)
Width:
Approx. 1.8m
Height:
Approx. 1.7m
Cargo
Cargo Volume:
Highly flexible seating arrangement allows for significant cargo space, typically over 500 liters with rear seats folded/removed.
Weights
Curb Weight:
Approx. 1500-1700 kg (depending on engine and equipment)
Towing Capacity:
Typically around 1500-1800 kg braked trailer (check vehicle-specific data).
🛡️ Safety Features
Ratings
Euroncap Rating:
Not extensively tested by modern standards, but generally considered to offer reasonable safety for its era. Early models predate standardized Euro NCAP testing.
Active Features
ABS:
Available on most models, often standard on higher trims.
Traction Control:
Optional on some variants.
Passive Features
Airbags:
Driver airbag standard, passenger airbag optional or standard on later models. Side airbags were rare.
Seatbelts:
Three-point seatbelts for all occupants, often with pre-tensioners.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD player, basic speaker systems. Later models may have more advanced units.
Driver Assistance
Cruise Control:
Optional on higher trim levels.
Parking Sensors:
Rarely fitted on models from this period.
Connectivity
Features:
Primarily focused on comfort and utility, not advanced connectivity by modern standards. Features like electric windows, central locking, and air conditioning were common options.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-15,000 km or 1 year, whichever comes first (refer to manual for exact interval based on engine and driving conditions).
Timing Belt Replacement:
Crucial for petrol engines: 80,000-120,000 km or 5-6 years (refer to manual for specific engine requirement, e.g., XU engines vs. EW engines).
Fluid Specifications
Engine Oil Specification:
Synthetic or semi-synthetic oil, 5W-40 or 10W-40 viscosity grade is common. Exact ACEA/API specification required (e.g., ACEA A3/B4, API SN/CF - check manual).
Brake Fluid Specification:
DOT 4 is standard for most models.
Power Steering Fluid:
Hydraulic fluid (e.g., PSA specific or ATF, check manual for correct type).
Known Issues
Engine Petrol:
Timing belt failure if not replaced, head gasket issues on higher mileage engines, some electronic sensor failures.
The AL4/DP0 automatic transmission can be prone to hydraulic pressure issues and solenoid failures, requiring specialized diagnostics.
Suspension:
Worn suspension bushings, particularly in the rear axle, leading to knocking sounds or poor handling.
Electrical:
Corrosion in wiring connectors, failure of interior electronics (e.g., central locking, power windows) due to age.
📚 Vehicle History
Brand Heritage
Collaboration:
This MPV family was a result of a strategic collaboration between PSA Peugeot Citroën and Fiat Auto.
Model Evolution
Platform Sharing:
The platform was also used for the Lancia Zeta. It represented a significant investment in the burgeoning MPV segment.
Production
Manufacturing Location:
Primarily manufactured in France.
Production Years:
1994-2001 (for this generation)
🏆 Awards & Recognition
Recognitions
Awards Received:
While the individual models (806, Ulysse, Evasion) didn't win specific major automotive awards as distinct entities, the shared platform was recognized for its innovation and practicality in the MPV market during its launch.
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