Plymouth Colt 1991-1995 Service Repair Workshop Manual
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🏷️ Basic Information
Identification
Make:
Plymouth
Model:
Colt
Years Covered:
1991, 1992, 1993, 1994, 1995
Codes
Platform Code:
Mitsubishi E Platform
👋 Introduction
Market Position
Target Audience:
Independent repair shops, DIY enthusiasts, owners seeking informed discussions with technicians
Competitive Analysis
Advantage:
Vehicle-specific, dealer-level information
Key Features
Content Quality:
Accurate, clear, and concise text with supporting visuals
Value Proposition:
Saves money on repairs, empowers owners with knowledge
📋 Manual Details
Coverage Areas
Primary Focus:
Comprehensive Service, Repair, and Troubleshooting
Scope:
All major mechanical and electrical systems, bodywork
Page Count
Estimated Page Count:
Varies by specific publication, but typically hundreds of pages for a complete workshop manual
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed overhaul, timing, lubrication, cooling, cylinder head, block assembly
Engine Electrical:
Ignition, starting, charging, sensors, ECM (Engine Control Module)
Emission Control:
Catalytic converter, EGR, O2 sensors, evaporative emission control
Fuel System:
Fuel injection, fuel pump, injectors, fuel pressure regulator, tank servicing
Clutch System:
Clutch disc, pressure plate, release bearing, hydraulic system
Manual Transaxle:
Gearbox overhaul, component replacement, fluid specifications
Automatic Transaxle:
Transmission overhaul, fluid change, electronic controls
Driveshaft Axle:
CV joints, drive axles, wheel bearings
Suspension:
Front and rear suspension components, alignment, shock absorbers, springs
Steering:
Power steering system, steering column, tie rods, rack and pinion
Restraint System:
Seat belts, airbags (if equipped), system checks
Brake System:
Front and rear brakes, ABS (if equipped), hydraulic lines, bleeding procedures
Body Interior Exterior:
Body panel repair, doors, windows, trim, upholstery
Body Electrical:
Lighting, power windows, locks, wipers, instrument cluster, wiring schematics
HVAC:
Air conditioning, heating, ventilation system servicing and repair
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug service, fluid checks
Troubleshooting:
Diagnostic charts, symptom-based problem solving
Repair:
Step-by-step repair instructions for all major components
Diagnostics:
OBD-I (On-Board Diagnostics) codes and procedures
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIYers
Visuals:
Diagrams, illustrations, and wiring schematics included
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Printable pages
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Options Common:
1.5L 4G15 SOHC I4, 1.6L 4G92 DOHC I4 (MIVEC on some variants), 1.8L 4G93 DOHC I4 (some models)
Performance
Horsepower Range:
Approximately 80-125 hp (depending on engine and market)
Torque Range:
Approximately 85-120 lb-ft (depending on engine and market)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Engine Mechanical
Timing Belt:
Yes, requires regular replacement (interval typically 60,000-90,000 miles)
🔧 Transmission
Standard
Manual Transmission:
5-speed manual transaxle
Optional
Automatic Transmission:
3-speed or 4-speed automatic transaxle
Features
Drive Type:
Front-wheel drive (FWD), with optional All-wheel drive (AWD) on some performance variants (e.g., Colt AWD models)
📐 Dimensions
Exterior
Body Styles:
3-door hatchback, 5-door hatchback, 4-door sedan
Weights
Curb Weight Range:
Approximately 2,100 - 2,500 lbs (depending on body style and drivetrain)
🛡️ Safety Features
Ratings
Crash Test Notes:
Older vehicle designs, safety standards have evolved significantly; refer to specific NHTSA or IIHS reports for period data if available.
Active Features
ABS:
Optional ABS on some models
Passive Features
Airbags:
Driver airbag standard from 1994/1995 in many markets. Early models may not have airbags.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player
Driver Assistance
Cruise Control:
Available on higher trim levels
Connectivity
OBD Standard:
OBD-I (On-Board Diagnostics I)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically 3,000-5,000 miles or 6 months, depending on oil type and driving conditions
Timing Belt Replacement:
Refer to manual, but generally 60,000 - 90,000 miles or 5-7 years
Fluid Specifications
Engine Oil Type:
API SG/SH, SAE 5W-30 or 10W-30 (consult manual for exact viscosity based on temperature)
Coolant Type:
Ethylene Glycol based coolant, 50/50 mix with distilled water
Transmission Fluid Manual:
API GL-4, SAE 75W-90 gear oil
Transmission Fluid Automatic:
Dexron II or equivalent
Known Issues
Engine Reliability:
Generally reliable engines, but timing belt maintenance is critical. Watch for oil leaks from valve cover or oil pan gaskets.
Suspension Wear:
Worn ball joints, tie rod ends, and strut mounts are common due to age and mileage.
Electrical Issues:
Corrosion in wiring harnesses, failing door lock actuators, and intermittent dashboard lights can occur.
Rust:
Areas prone to rust include rocker panels, wheel arches, and strut towers.
📚 Vehicle History
Brand Heritage
Parent Company:
Chrysler Corporation (marketed under Plymouth and Dodge brands in North America)
Model Evolution
Generation:
Fifth Generation Colt (shared platform with Mitsubishi Mirage)
Production
Manufacturing Location:
Primarily Japan (by Mitsubishi Motors) for export to North America
🏆 Awards & Recognition
Recognitions
Historical Notes:
The Colt was generally considered an affordable and economical subcompact car, competing in a crowded segment. Specific awards are less common for this era of mainstream economy cars.
Step-by-step repair instructions for all major components
Diagnostics:
OBD-I (On-Board Diagnostics) codes and procedures
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIYers
Visuals:
Diagrams, illustrations, and wiring schematics included
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Printable pages
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Options Common:
1.5L 4G15 SOHC I4, 1.6L 4G92 DOHC I4 (MIVEC on some variants), 1.8L 4G93 DOHC I4 (some models)
Performance
Horsepower Range:
Approximately 80-125 hp (depending on engine and market)
Torque Range:
Approximately 85-120 lb-ft (depending on engine and market)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Engine Mechanical
Timing Belt:
Yes, requires regular replacement (interval typically 60,000-90,000 miles)
🔧 Transmission
Standard
Manual Transmission:
5-speed manual transaxle
Optional
Automatic Transmission:
3-speed or 4-speed automatic transaxle
Features
Drive Type:
Front-wheel drive (FWD), with optional All-wheel drive (AWD) on some performance variants (e.g., Colt AWD models)
📐 Dimensions
Exterior
Body Styles:
3-door hatchback, 5-door hatchback, 4-door sedan
Weights
Curb Weight Range:
Approximately 2,100 - 2,500 lbs (depending on body style and drivetrain)
🛡️ Safety Features
Ratings
Crash Test Notes:
Older vehicle designs, safety standards have evolved significantly; refer to specific NHTSA or IIHS reports for period data if available.
Active Features
ABS:
Optional ABS on some models
Passive Features
Airbags:
Driver airbag standard from 1994/1995 in many markets. Early models may not have airbags.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player
Driver Assistance
Cruise Control:
Available on higher trim levels
Connectivity
OBD Standard:
OBD-I (On-Board Diagnostics I)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically 3,000-5,000 miles or 6 months, depending on oil type and driving conditions
Timing Belt Replacement:
Refer to manual, but generally 60,000 - 90,000 miles or 5-7 years
Fluid Specifications
Engine Oil Type:
API SG/SH, SAE 5W-30 or 10W-30 (consult manual for exact viscosity based on temperature)
Coolant Type:
Ethylene Glycol based coolant, 50/50 mix with distilled water
Transmission Fluid Manual:
API GL-4, SAE 75W-90 gear oil
Transmission Fluid Automatic:
Dexron II or equivalent
Known Issues
Engine Reliability:
Generally reliable engines, but timing belt maintenance is critical. Watch for oil leaks from valve cover or oil pan gaskets.
Suspension Wear:
Worn ball joints, tie rod ends, and strut mounts are common due to age and mileage.
Electrical Issues:
Corrosion in wiring harnesses, failing door lock actuators, and intermittent dashboard lights can occur.
Rust:
Areas prone to rust include rocker panels, wheel arches, and strut towers.
📚 Vehicle History
Brand Heritage
Parent Company:
Chrysler Corporation (marketed under Plymouth and Dodge brands in North America)
Model Evolution
Generation:
Fifth Generation Colt (shared platform with Mitsubishi Mirage)
Production
Manufacturing Location:
Primarily Japan (by Mitsubishi Motors) for export to North America
🏆 Awards & Recognition
Recognitions
Historical Notes:
The Colt was generally considered an affordable and economical subcompact car, competing in a crowded segment. Specific awards are less common for this era of mainstream economy cars.
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