This manual covers the ATV models manufactured between 1994 and 1995, specifically the 300 2x4, 300 4x4, 400 2x4, and 400 4x4 variants. These versatile all-terrain vehicles are known for their robust two-stroke, liquid-cooled engines, available in 299cc and 375cc displacements, and their reliable automatic CVT transmissions. Designed for both utility and recreational purposes, these ATVs offer a blend of power and maneuverability, supported by a durable chassis and frame, effective braking systems, and practical cargo capacities. The brand has a strong legacy in powersports, and these mid-90s models represented a significant contribution to the growing ATV market, valued for their performance and utility. This comprehensive digital workshop repair manual in English provides in-depth guidance for owners, mechanics, and technicians. It covers all essential aspects of maintenance, diagnosis, and repair for the specified ATV models. Key areas include detailed procedures for engine overhaul, transmission servicing, chassis and frame maintenance, brake system repairs, and electrical system troubleshooting. The manual offers step-by-step instructions, torque specifications, and diagnostic flowcharts to assist with common issues such as carburetor problems, CVT belt wear, and cooling system maintenance. Its high-resolution, searchable format ensures clear and legible information, making it an indispensable resource for keeping these ATVs in optimal working condition. 🏷️ Basic Information Identification Make: Polaris Model: ATV Generation Model Years Covered: 1994-1995 Codes Model Variants: 300 2x4, 300 4x4, 400 2x4, 400 4x4 👋 Introduction Market Position Target Audience: Polaris ATV owners, mechanics, and restoration enthusiasts seeking detailed repair and maintenance information. Competitive Analysis Value Proposition: Provides in-depth technical information that replicates the value of official manufacturer service manuals, enabling cost-effective DIY repairs and maintenance. Key Features Manual Scope: Covers all major mechanical, electrical, and cosmetic aspects of the Polaris 300 and 400 ATVs from 1994-1995. 📋 Manual Details Coverage Areas Covered Models: Polaris 300 2x4, Polaris 300 4x4, Polaris 400 2x4, Polaris 400 4x4 Page Count Estimated Pages: High (typical for comprehensive workshop manuals, often 500+ pages) Manual Type Type: Digital Workshop Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnosis, troubleshooting, carburetor adjustment, ignition system, cooling system, lubrication system. Transmission: Gearbox, drive shafts, differentials (if applicable for 4x4 models), clutch operation, shift linkage. Chassis And Frame: Frame inspection, steering system, suspension components (front and rear), wheel bearings. Brakes: Hydraulic brake system (master cylinder, calipers, lines, bleeding procedures), parking brake. Electrical System: Wiring diagrams, lighting, starting system, charging system (stator, regulator/rectifier), battery, fuses, switches, diagnostic codes. Body And Plastics: Plastic body panels, fenders, racks, seat, removal and installation procedures. Fuel System: Fuel tank, fuel lines, fuel pump (if equipped), carburetor cleaning and rebuilding. Cooling System: Radiator, fan, coolant hoses, thermostat, coolant specifications. Exhaust System: Muffler, exhaust pipe, mounting hardware. 4X4 System: Front differential, drive shafts, U-joints, engagement mechanism (if applicable). Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug service, air filter cleaning/replacement, lubrication points. Troubleshooting: Diagnostic flowcharts, common problems and their solutions, electrical fault finding, engine performance issues. Repair: Component disassembly, cleaning, inspection, repair, and reassembly for all covered systems. Rebuild: Engine rebuild procedures, transmission overhaul, differential rebuilding. Installation: Component replacement (e.g., brakes, bearings), accessory installation guidance. Specification Data: Torque specifications, clearances, timing marks, electrical component testing parameters. Technical Depth Depth: Comprehensive diagnostic and repair procedures, suitable for DIY enthusiasts and professional mechanics. Detail Level: Step-by-step instructions, detailed diagrams, exploded views, and photographs/illustrations. 📊 Manual Specifications File Format PDF Features: Searchable text, bookmark navigation, printable pages, zoom capability. Print Quality Resolution: High-resolution, clear and legible text and images. Binding Type Format Type: Digital Download (PDF) Paper Type Physical Attributes: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type 300: 2-stroke, liquid-cooled, single-cylinder Engine Type 400: 2-stroke, liquid-cooled, single-cylinder Bore Stroke 300: Approx. 72mm x 73mm Bore Stroke 400: Approx. 80mm x 79mm Displacement 300: 299cc Displacement 400: 375cc Performance Horsepower 300: Approx. 20-25 HP (estimated) Horsepower 400: Approx. 25-30 HP (estimated) Fuel System Carburetor Type: Mikuni VM Series (likely 34mm or 36mm) Fuel Type: Unleaded gasoline (premix or oil injection system) Oil Type Premix: 2-stroke engine oil (API TC, JASO FD rated) Cooling System Cooling Medium: Liquid Cooling Lubrication Two Stroke Oil System: Oil Injection (autolube) or premix depending on specific sub-model/configuration. 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Optional Gear Selection: High, Low, Neutral, Reverse Features Drive System: 2x4 or 4x4 (selectable or automatic engage for 4x4 models) Final Drive: Shaft drive with differentials. Cv Belt Maintenance: Information on CVT belt inspection, replacement, and sheave maintenance. 📐 Dimensions Exterior Length: Approx. 76-80 inches (Varies by model) Width: Approx. 42-46 inches (Varies by model) Height: Approx. 42-45 inches (Varies by model) Weights Dry Weight: Approx. 450-530 lbs (Varies by model) Ground Clearance: Approx. 7-8 inches Cargo Rack Capacity Front: Approx. 50 lbs Rack Capacity Rear: Approx....