The Polaris 500 6x6 1999 Service Repair Manual is your comprehensive guide to maintaining and repairing your ATV. This manual provides detailed instructions and illustrations for every aspect of your vehicle, from basic maintenance procedures to complex engine repairs. Dive into the world of your Polaris 500 6x6 with this comprehensive manual. Explore its general information and delve into specific sections covering: * **Specifications:** Understand the technical details of your machine, including engine size, dimensions, and weight. * **Maintenance:** Learn how to perform routine maintenance tasks like oil changes, filter replacements, and tire pressure checks. * **Engine:** Get detailed instructions for troubleshooting and repairing engine problems, including carburetor adjustments, ignition system checks, and valve adjustments. * **Fuel System/Carburetor:** Master the intricacies of your fuel system, from carburetor adjustments to fuel line maintenance. * **Body, Steering, and Suspension:** This section covers repairs and adjustments for your ATV's bodywork, steering components, and suspension system. * **Clutches:** Understand how your clutches operate and learn the necessary repair and adjustment procedures. * **Final Drive:** Discover how to maintain and repair your ATV's final drive system, ensuring smooth and efficient power transmission. * **Transmission Service:** Learn the proper procedures for servicing your transmission, ensuring optimal performance and longevity. * **Brakes:** Gain the knowledge to maintain and repair your ATV's braking system, ensuring safe and reliable stopping power. * **Electrical System:** Navigate the intricacies of your ATV's electrical system, understanding wiring diagrams, troubleshooting electrical faults, and maintaining components. * **Wiring Diagrams:** Use the detailed wiring diagrams to trace electrical circuits, diagnose problems, and make repairs. This manual is designed for both novice and experienced mechanics, providing clear instructions and illustrations to guide you through every repair procedure. It's a valuable tool for keeping your Polaris 500 6x6 running smoothly and maximizing its lifespan.

The Polaris 500 6x6, introduced in 1999, was a groundbreaking ATV designed for the toughest terrains and tasks. It was built with a robust 499cc, 2-cylinder, liquid-cooled engine that delivered powerful torque and a smooth ride. The 6x6 design provided exceptional traction and stability, even on steep inclines and loose surfaces. This was achieved through a unique three-axle system with independent suspension on all six wheels, allowing for maximum ground contact and a comfortable ride. The 500 6x6 boasted a hefty payload capacity of 1000 lbs., making it ideal for hauling tools, equipment, or even passengers. Its versatility was further enhanced by its high ground clearance, short turning radius, and impressive towing capacity. The Polaris 500 6x6 was a popular choice amongst farmers, ranchers, and outdoor enthusiasts seeking a reliable and efficient workhorse. It was also a favorite among hunters and campers who enjoyed its off-road capabilities and comfortable riding experience. The ATV's durability was enhanced by its heavy-duty frame, sealed bearings, and robust components. The 500 6x6 became synonymous with reliability and power, establishing itself as a leader in the utility ATV segment. Its legacy lives on in its modern successors, which continue to push the boundaries of off-road performance and versatility. The Polaris 500 6x6 remains a sought-after classic for those in need of a reliable workhorse or a powerful vehicle for adventure.