2005 Polaris Sportsman 400 500 ATV Service Repair Workshop Manual Download PDF
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🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman 400 / 500
Year:
2005
Generation:
This manual covers the 2005 model year of the Polaris Sportsman 400 and 500, which may represent a specific generation or sub-generation within Polaris' ATV lineup.
📋 Manual Details
Document Information
Manual Type:
Service Repair Workshop Manual
Language:
English
Page Count:
Not specified in product description, but typically comprehensive service manuals exceed 300 pages.
Format:
Downloadable PDF
Content Features
Content Quality:
Top quality diagrams and easy-to-read text sections.
Authenticity:
Original Factory Manual
⚙️ Engine Specifications
Powertrain 400
Engine Type 400:
Liquid-cooled, 4-stroke, SOHC, 4-valve
Displacement 400:
375cc
Power 400:
Not explicitly stated, but typically around 25-30 HP for this class.
Powertrain 500
Engine Type 500:
Liquid-cooled, 4-stroke, SOHC, 4-valve
Displacement 500:
499cc
Power 500:
Not explicitly stated, but typically around 30-35 HP for this class.
🔧 Transmission
Drivetrain
Type:
Automatic PVT (Polaris Variable Transmission) with Engine Braking
Gears:
High, Low, Neutral, Reverse, Park
Drive System:
On-Demand All-Wheel Drive (AWD) / 2WD
📐 Dimensions
Physical Characteristics
Length:
Not specified in product description, but typically around 83 inches.
Width:
Not specified in product description, but typically around 46 inches.
Height:
Not specified in product description, but typically around 48 inches.
Wheelbase:
Not specified in product description, but typically around 50.5 inches.
Ground Clearance:
Not specified in product description, but typically around 11.25 inches.
Dry Weight:
Not specified in product description, but typically around 600-650 lbs.
Carrying Capacity
Front Rack Capacity:
Not specified, but typically around 90 lbs.
Rear Rack Capacity:
Not specified, but typically around 180 lbs.
Towing Capacity
Towing Capacity:
Not specified, but typically around 1,050 lbs.
Fuel Capacity
Fuel Tank Capacity:
Not specified, but typically around 3.2 gallons.
🔧 Maintenance
Routine Service
Service Interval Oil Change:
Refer to manual for specific intervals (typically every 100 hours or annually).
Oil Capacity Engine 400:
Refer to manual for exact specification (typically around 2.0-2.5 quarts).
Oil Capacity Engine 500:
Refer to manual for exact specification (typically around 2.0-2.5 quarts).
Recommended Oil Type:
Refer to manual for specific viscosity and API rating (e.g., SAE 5W-50 synthetic).
📄 Chassis And Suspension
Front Suspension
Type:
MacPherson Strut
Travel:
Not specified, but typically around 7 inches.
Rear Suspension
Type:
Independent Rear Suspension (IRS) with Dual A-Arms
Travel:
Not specified, but typically around 9.5 inches.
Brakes
Front Brakes:
Hydraulic Disc
Rear Brakes:
Hydraulic Disc
Wheels And Tires
Front Tires:
Not specified, but typically 25x8-12
Rear Tires:
Not specified, but typically 25x11-12
This manual covers the 2005 model year of the Polaris Sportsman 400 and 500, which may represent a specific generation or sub-generation within Polaris' ATV lineup.
📋 Manual Details
Document Information
Manual Type:
Service Repair Workshop Manual
Language:
English
Page Count:
Not specified in product description, but typically comprehensive service manuals exceed 300 pages.
Format:
Downloadable PDF
Content Features
Content Quality:
Top quality diagrams and easy-to-read text sections.
Authenticity:
Original Factory Manual
⚙️ Engine Specifications
Powertrain 400
Engine Type 400:
Liquid-cooled, 4-stroke, SOHC, 4-valve
Displacement 400:
375cc
Power 400:
Not explicitly stated, but typically around 25-30 HP for this class.
Powertrain 500
Engine Type 500:
Liquid-cooled, 4-stroke, SOHC, 4-valve
Displacement 500:
499cc
Power 500:
Not explicitly stated, but typically around 30-35 HP for this class.
🔧 Transmission
Drivetrain
Type:
Automatic PVT (Polaris Variable Transmission) with Engine Braking
Gears:
High, Low, Neutral, Reverse, Park
Drive System:
On-Demand All-Wheel Drive (AWD) / 2WD
📐 Dimensions
Physical Characteristics
Length:
Not specified in product description, but typically around 83 inches.
Width:
Not specified in product description, but typically around 46 inches.
Height:
Not specified in product description, but typically around 48 inches.
Wheelbase:
Not specified in product description, but typically around 50.5 inches.
Ground Clearance:
Not specified in product description, but typically around 11.25 inches.
Dry Weight:
Not specified in product description, but typically around 600-650 lbs.
Carrying Capacity
Front Rack Capacity:
Not specified, but typically around 90 lbs.
Rear Rack Capacity:
Not specified, but typically around 180 lbs.
Towing Capacity
Towing Capacity:
Not specified, but typically around 1,050 lbs.
Fuel Capacity
Fuel Tank Capacity:
Not specified, but typically around 3.2 gallons.
🔧 Maintenance
Routine Service
Service Interval Oil Change:
Refer to manual for specific intervals (typically every 100 hours or annually).
Oil Capacity Engine 400:
Refer to manual for exact specification (typically around 2.0-2.5 quarts).
Oil Capacity Engine 500:
Refer to manual for exact specification (typically around 2.0-2.5 quarts).
Recommended Oil Type:
Refer to manual for specific viscosity and API rating (e.g., SAE 5W-50 synthetic).
📄 Chassis And Suspension
Front Suspension
Type:
MacPherson Strut
Travel:
Not specified, but typically around 7 inches.
Rear Suspension
Type:
Independent Rear Suspension (IRS) with Dual A-Arms
Travel:
Not specified, but typically around 9.5 inches.
Brakes
Front Brakes:
Hydraulic Disc
Rear Brakes:
Hydraulic Disc
Wheels And Tires
Front Tires:
Not specified, but typically 25x8-12
Rear Tires:
Not specified, but typically 25x11-12
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