🏷️ Basic Information Identification Make: Polaris Model: Sportsman 500 Year: 2009 Vehicle Type: All-Terrain Vehicle (ATV) Codes Model Codes H.O.: A09MH50AX, A09MH50AZ Model Codes Efi: A09MN50AN, A09MN50AX, A09MN50ET Model Codes X2 500 Efi: A09TN50AX, A09TN50AZ, A08TN50EA Model Codes Touring 500 Efi: A09DN50AB, A09DN50AZ, A09DN50EA 👋 Introduction Market Position Target Audience: Owner-operators seeking to perform their own maintenance and repairs, as well as professional ATV technicians. Competitive Analysis Value Proposition: Provides factory-level technical information at a significantly lower cost than dealership service, enabling cost-effective ownership. Key Features Diagrams Illustrations: Features high-quality diagrams and exploded views for clear visualization of procedures. Instruction Style: Step-by-step instructions designed for clarity and efficiency. 📋 Manual Details Coverage Areas Primary Coverage: 2009 Polaris Sportsman 500 HO, 500 EFI, X2 500 EFI, Touring 500 EFI Page Count Total Pages: 386 Manual Type Type: Factory Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine service, disassembly, assembly, diagnostics, tuning Fuel System: Fuel injection system (EFI) troubleshooting, components, fuel pump, injectors Drivetrain: Clutch system, final drive, transmission service and repair Chassis Suspension Steering: Body, steering system, suspension components, alignment Brakes: Brake system inspection, service, hydraulic components Electrical: Electrical system diagnosis, battery, charging system, ignition, lighting, starter Wiring Diagrams: Comprehensive wiring diagrams for all models Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, inspections Troubleshooting: Diagnostic procedures for common and uncommon issues Repair: Step-by-step repair instructions for all major components and systems Disassembly Assembly: Complete disassembly and reassembly instructions with detailed diagrams Technical Depth Depth: Suitable for both DIY enthusiasts and experienced mechanics, covering basic maintenance to advanced diagnostics and complete rebuilds. 📊 Manual Specifications File Format Readability: Searchable text within PDF for quick information retrieval. Print Quality Printability: Printable without any restriction, allowing for physical copy creation. Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) Compatibility Os Compatibility: Compatible with all versions of Windows & Mac Requirements Software Requirement: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: 4-Stroke, SOHC, 2-Valve Displacement: 499cc (for 500 HO and EFI models) Bore X Stroke: 93.25 mm x 73.2 mm Cooling System: Liquid-cooled Compression Ratio: 10.2:1 Performance Horsepower: Approx. 31 HP @ 6000 RPM (Varies slightly by model variant) Torque: Approx. 30.5 ft-lbs @ 5000 RPM (Varies slightly by model variant) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) for EFI and X2/Touring models; Carbureted for 500 HO (this manual may cover both or focus on EFI depending on the specific factory document it's derived from, though the title emphasizes EFI). Fuel Type: Unleaded gasoline, minimum 87 octane Idle Speed Efi: Refer to manual for specific EFI idle speed specifications and adjustment procedures. Ignition Ignition System: CDI with electronic advance 🔧 Transmission Standard Transmission Type: Automatic (PVT - Polaris Variable Transmission) Drive System: Shaft Drive, AWD/2WD selector Features Gear Selection: High, Low, Neutral, Reverse, Park Clutch System: Roller Secondary Clutch, Primary Clutch Final Drive Fluid: Polaris AGL Synthetic Gearcase Lubricant or equivalent (SAE 75W-90 GL-4) Clutch Fluid: Polaris Chaincase Lubricant or equivalent (SAE 10W-40) 📐 Dimensions Exterior Length: Approx. 81 inches (205.7 cm) Width: Approx. 46 inches (116.8 cm) Height: Approx. 45 inches (114.3 cm) Weights Dry Weight: Approx. 650-680 lbs (295-308 kg) depending on model variant Ground Clearance: Approx. 10.25 inches (26 cm) Cargo Rack Capacity Front: 100 lbs (45 kg) Rack Capacity Rear: 200 lbs (90 kg) Towing Capacity: 1500 lbs (680 kg) Tires Front Tire Size: AT 25x8-12 Rear Tire Size: AT 25x10-12 🛡️ Safety Features Ratings Rollover Protection: N/A for ATVs; emphasis on rider safety precautions and proper technique as outlined in manual. Active Features Braking System: Hydraulic disc brakes front and rear Drive Mode: On-Demand All-Wheel Drive (AWD) / 2WD Passive Features Lighting: Dual 50W headlights, 30W brake/taillight Operator Safety: Manual emphasizes wearing appropriate safety gear (helmet, eye protection, gloves, boots) and safe operating practices. 💡 Technology Features Infotainment Instrument Cluster: Digital instrument cluster displaying speed, RPM, odometer, trip meter, fuel level, AWD status, and indicator lights. Driver Assistance Efi System: Electronic Fuel Injection (EFI) for precise fuel delivery, improved throttle response, and easier cold starts. Connectivity Diagnostic Ports: Diagnostic port for accessing fault codes and system data using Polaris diagnostic tools. 🔧 Maintenance Service Intervals Oil Change Engine: Every 100 hours or 12 months, whichever comes first. Spark Plug Inspection: Inspect every 50 hours, replace as needed. Air Filter Cleaning: Clean every 25 hours or more frequently in dusty conditions. Transmission Fluid Change: Check every 100 hours, change as recommended or if contamination is found. Fluid Specifications Engine Oil Type: Polaris PS-4 Synthetic 5W-50 or equivalent meeting API SG/SH/SJ specifications. Engine Oil Capacity: Approx. 2.2 quarts (2.1 L) with filter change. Coolant Type: Ethylene glycol-based antifreeze (50/50 mixture with distilled water). Known Issues Common Wear Items: Clutch wear...