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2009 Polaris Sportsman 500 HO / 500 EFI / X2 500 EFI / Touring 500 EFI ATV Service Repair Manual Download PDF

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Basic Information Identification Make: Polaris Model: Sportsman 500 HO / 500 EFI / X2 500 EFI / Touring 500 EFI Year: 2009 Product Name: 2009 Polaris Sportsman 500 HO / 500 EFI / X2 500 EFI / Touring 500 EFI ATV Service Repair Manual Download PDF Codes Sportsman 500 Ho Model Codes: A09MH50AX, A09MH50AZ Sportsman 500 Efi Model Codes: A09MN50AN, A09MN50AX, A09MN50ET Sportsman X2 500 Efi Model Codes: A09TN50AX, A09TN50AZ, A08TN50EA Sportsman Touring 500 Efi Model Codes: A09DN50AB, A09DN50AZ, A09DN50EA Introduction Market Position Segment: Versatile All-Terrain Vehicle (ATV) for utility, recreational, and light sport use. Competitive Analysis Competitors: Competes with models from Yamaha (Grizzly), Honda (FourTrax), Can-Am (Outlander), Kawasaki (Brute Force). Key Features Engine Variant Options: Offers both carbureted (HO) and Electronic Fuel Injection (EFI) variants for the 500cc engine, providing user choice and performance characteristics. Model Diversity: Covers multiple configurations including standard Sportsman, the two-seater X2, and the longer wheelbase Touring model, showcasing versatility within the 500cc platform. Value Proposition Owner Benefit: Empowers owners to perform maintenance and repairs, saving significant costs and increasing understanding of their vehicle. Manual Details Coverage Areas Comprehensive Coverage: Yes, covers all diagnostic and repair procedures. Page Count Estimated Page Count: Typically 500+ pages for comprehensive service manuals of this era and complexity. (Exact count not provided in product info, but based on scope). Manual Type Type: Official Workshop Service and Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnostics, internal components, lubrication, cooling. Fuel System: Fuel injection system diagnostics, servicing, components (injectors, fuel pump, pressure regulator), fuel tank. Drivetrain: Clutch system (primary and secondary), final drive, transmission. Suspension: Front and rear suspension, shock absorbers, control arms, bushings. Steering: Steering column, tie rods, steering linkage, wheel alignment. Brakes: Hydraulic brake system, calipers, master cylinders, brake lines, bleeding procedures. Electrical: Ignition system, lighting, battery, charging system, starter, wiring harnesses, fuses, relays, diagnostics. Body: Body panels, fenders, racks, seats, trim. Specialized Models: Specific coverage for 500 EFI X2 / Touring Quadricycle variants. Wiring Diagrams: Detailed wiring schematics for all electrical systems. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacement, lubrication, adjustments. Diagnostics: Troubleshooting guides, symptom-based diagnostics, error code interpretation (if applicable). Repair: Step-by-step repair procedures for all major components and systems. Rebuilding: Procedures for rebuilding major components like the engine, transmission, and clutches. Restoration: Guidance for comprehensive refurbishment and restoration projects. Installation: Instructions for installing accessories or replacement parts. Technical Depth Depth: Comprehensive: from basic maintenance to complex overhauls and diagnostics. Manual Specifications File Format Format: PDF Print Quality Printability: All pages are printable. Binding Type Binding: Not applicable (Digital PDF). Paper Type Paper Type: Not applicable (Digital PDF). Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, Twin-Cylinder (likely a closely related engine architecture across models, with EFI being the primary differentiator). Displacement: 499cc (approximate, common for Polaris 500cc engines of this era). Performance Horsepower: Approximately 30-35 HP (Estimates vary slightly by source and specific tuning). Torque: Approximately 28-30 lb-ft (Estimates vary slightly). Fuel System Carbureted Model Fuel Delivery: Keihin Carburetor (Likely CV type, specific model number available in manual). Efi Model Fuel Delivery: Electronic Fuel Injection (EFI) with throttle body, injectors, and ECU. Specific EFI system details (e.g., Bosch, Delphi) likely detailed in the manual. Cooling System Cooling Method: Liquid-cooled. Lubrication Oil Type: SAE 5W-50 Synthetic (Typical specification for Polaris ATVs of this era. Manual will confirm exact spec and capacity). Transmission Standard Transmission Type: Automatic, continuously variable transmission (CVT) with High/Low range, Neutral, and Reverse. Optional Optional Transmission: N/A for this model year and engine configuration. Features Drive System: On-Demand All-Wheel Drive (AWD) / 2WD selectable. Active Descent Control (ADC) on some variants. Clutch System: Polaris P90 Primary and Secondary Clutch System. Dimensions Exterior Length: Varies by model: Sportsman ~83" / X2 ~85" / Touring ~90" (Approximate figures). Width: Varies by model: Sportsman ~46" / X2 ~46" / Touring ~47" (Approximate figures). Height: Varies by model: Sportsman ~45" / X2 ~47" / Touring ~50" (Approximate figures). Weights Dry Weight: Approximately 600-700 lbs, depending on model and configuration (e.g., X2 and Touring models are heavier). Ground Clearance: Typically around 10.5 inches. Cargo Front Rack Capacity: Approx. 50 lbs. Rear Rack Capacity: Approx. 100 lbs (Standard Sportsman) / Higher capacity or integrated storage on X2/Touring models. Towing Towing Capacity: Typically 1,500 lbs. Safety Features Ratings Crash Test Ratings: N/A for ATVs as they are not typically crash-tested by agencies like NHTSA or Euro NCAP. Active Features Braking System: Hydraulic disc brakes front and rear, often with engine braking integrated into the CVT. Passive Features Lighting: Dual headlights, tail/brake light. Operator Controls: Handlebar steering with thumb throttle and brake levers. Technology Features Infotainment Infotainment System: Not applicable. These ATVs focus on utility and performance, lacking traditional automotive infotainment systems. Driver Assistance Driver Assistance Features: Features like On-Demand...
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2009 Polaris Sportsman 500 HO / 500 EFI / X2 500 EFI / Touring 500 EFI ATV Service Repair Manual Download PDF
Basic Information
Identification
Make: Polaris
Model: Sportsman 500 HO / 500 EFI / X2 500 EFI / Touring 500 EFI
Year: 2009
Product Name: 2009 Polaris Sportsman 500 HO / 500 EFI / X2 500 EFI / Touring 500 EFI ATV Service Repair Manual Download PDF
Codes
Sportsman 500 Ho Model Codes: A09MH50AX, A09MH50AZ
Sportsman 500 Efi Model Codes: A09MN50AN, A09MN50AX, A09MN50ET
Sportsman X2 500 Efi Model Codes: A09TN50AX, A09TN50AZ, A08TN50EA
Sportsman Touring 500 Efi Model Codes: A09DN50AB, A09DN50AZ, A09DN50EA
Introduction
Market Position
Segment: Versatile All-Terrain Vehicle (ATV) for utility, recreational, and light sport use.
Competitive Analysis
Competitors: Competes with models from Yamaha (Grizzly), Honda (FourTrax), Can-Am (Outlander), Kawasaki (Brute Force).
Key Features
Engine Variant Options: Offers both carbureted (HO) and Electronic Fuel Injection (EFI) variants for the 500cc engine, providing user choice and performance characteristics.
Model Diversity: Covers multiple configurations including standard Sportsman, the two-seater X2, and the longer wheelbase Touring model, showcasing versatility within the 500cc platform.
Value Proposition
Owner Benefit: Empowers owners to perform maintenance and repairs, saving significant costs and increasing understanding of their vehicle.
Manual Details
Coverage Areas
Comprehensive Coverage: Yes, covers all diagnostic and repair procedures.
Page Count
Estimated Page Count: Typically 500+ pages for comprehensive service manuals of this era and complexity. (Exact count not provided in product info, but based on scope).
Manual Type
Type: Official Workshop Service and Repair Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Engine: Complete engine overhaul, diagnostics, internal components, lubrication, cooling.
Fuel System: Fuel injection system diagnostics, servicing, components (injectors, fuel pump, pressure regulator), fuel tank.
Drivetrain: Clutch system (primary and secondary), final drive, transmission.
Suspension: Front and rear suspension, shock absorbers, control arms, bushings.
Steering: Steering column, tie rods, steering linkage, wheel alignment.
Brakes: Hydraulic brake system, calipers, master cylinders, brake lines, bleeding procedures.
Electrical: Ignition system, lighting, battery, charging system, starter, wiring harnesses, fuses, relays, diagnostics.
Body: Body panels, fenders, racks, seats, trim.
Specialized Models: Specific coverage for 500 EFI X2 / Touring Quadricycle variants.
Wiring Diagrams: Detailed wiring schematics for all electrical systems.
Procedures Included
Maintenance: Scheduled maintenance, fluid changes, filter replacement, lubrication, adjustments.
Diagnostics: Troubleshooting guides, symptom-based diagnostics, error code interpretation (if applicable).
Repair: Step-by-step repair procedures for all major components and systems.
Rebuilding: Procedures for rebuilding major components like the engine, transmission, and clutches.
Restoration: Guidance for comprehensive refurbishment and restoration projects.
Installation: Instructions for installing accessories or replacement parts.
Technical Depth
Depth: Comprehensive: from basic maintenance to complex overhauls and diagnostics.
Manual Specifications
File Format
Format: PDF
Print Quality
Printability: All pages are printable.
Binding Type
Binding: Not applicable (Digital PDF).
Paper Type
Paper Type: Not applicable (Digital PDF).
Engine Specifications
Primary Engine
Engine Type: 4-stroke, SOHC, Twin-Cylinder (likely a closely related engine architecture across models, with EFI being the primary differentiator).
Displacement: 499cc (approximate, common for Polaris 500cc engines of this era).
Performance
Horsepower: Approximately 30-35 HP (Estimates vary slightly by source and specific tuning).
Torque: Approximately 28-30 lb-ft (Estimates vary slightly).
Fuel System
Carbureted Model Fuel Delivery: Keihin Carburetor (Likely CV type, specific model number available in manual).
Efi Model Fuel Delivery: Electronic Fuel Injection (EFI) with throttle body, injectors, and ECU. Specific EFI system details (e.g., Bosch, Delphi) likely detailed in the manual.
Cooling System
Cooling Method: Liquid-cooled.
Lubrication
Oil Type: SAE 5W-50 Synthetic (Typical specification for Polaris ATVs of this era. Manual will confirm exact spec and capacity).
Transmission
Standard
Transmission Type: Automatic, continuously variable transmission (CVT) with High/Low range, Neutral, and Reverse.
Optional
Optional Transmission: N/A for this model year and engine configuration.
Features
Drive System: On-Demand All-Wheel Drive (AWD) / 2WD selectable. Active Descent Control (ADC) on some variants.
Clutch System: Polaris P90 Primary and Secondary Clutch System.
Dimensions
Exterior
Length: Varies by model: Sportsman ~83" / X2 ~85" / Touring ~90" (Approximate figures).
Width: Varies by model: Sportsman ~46" / X2 ~46" / Touring ~47" (Approximate figures).
Height: Varies by model: Sportsman ~45" / X2 ~47" / Touring ~50" (Approximate figures).
Weights
Dry Weight: Approximately 600-700 lbs, depending on model and configuration (e.g., X2 and Touring models are heavier).
Ground Clearance: Typically around 10.5 inches.
Cargo
Front Rack Capacity: Approx. 50 lbs.
Rear Rack Capacity: Approx. 100 lbs (Standard Sportsman) / Higher capacity or integrated storage on X2/Touring models.
Towing
Towing Capacity: Typically 1,500 lbs.
Safety Features
Ratings
Crash Test Ratings: N/A for ATVs as they are not typically crash-tested by agencies like NHTSA or Euro NCAP.
Active Features
Braking System: Hydraulic disc brakes front and rear, often with engine braking integrated into the CVT.
Passive Features
Lighting: Dual headlights, tail/brake light.
Operator Controls: Handlebar steering with thumb throttle and brake levers.
Technology Features
Infotainment
Infotainment System: Not applicable. These ATVs focus on utility and performance, lacking traditional automotive infotainment systems.
Driver Assistance
Driver Assistance Features: Features like On-Demand AWD and Active Descent Control (ADC) can be considered as primitive forms of terrain management assistance.
Connectivity
Connectivity Options: Not applicable. Focus is on mechanical and basic electrical systems.
Maintenance
Service Intervals
Oil Change Interval: Typically every 100 hours or annually, whichever comes first. Manual will provide definitive intervals.
Air Filter Maintenance: Check and clean every 25-50 hours of operation, replace as needed. Specific interval in manual.
Spark Plug Replacement: Recommended replacement every 100-200 hours or annually. Manual will specify spark plug type and gap.
Clutch Inspection: Inspect primary and secondary clutches for wear, damage, and belt condition every 100 hours.
Fluid Specifications
Engine Oil Capacity: Approximately 2.5 quarts (manual will confirm exact capacity).
Coolant Type: Ethylene Glycol based antifreeze, typically a 50/50 mix with distilled water. Manual will specify Polaris-approved coolant or equivalent.
Brake Fluid Type: DOT 3 or DOT 4 brake fluid (Manual will confirm exact specification).
Known Issues
Common Wear Items: CVT belt wear, suspension bushings, tie rod ends, wheel bearings, brake pad wear.
Efi Component Considerations: EFI systems are generally reliable but can be sensitive to fuel quality and electrical system integrity. Diagnostics are key.
Vehicle History
Brand Heritage
Manufacturer: Polaris Industries, a long-standing American manufacturer of powersports vehicles.
Model Evolution
Sportsman Lineage: The Sportsman line has been a cornerstone of Polaris's ATV offerings, known for its comfort, independent suspension, and utility. The 500cc engine was a popular and reliable workhorse for many years.
Production
Production Period For 500Ho Efi: The 500 HO and EFI variants were produced for many years, with this manual specifically covering the 2009 iteration which represents an evolution of the platform.
Awards & Recognition
Recognitions
Model Awards: While specific awards for the 2009 model might not be readily documented, the Polaris Sportsman 500 line has historically been well-regarded in industry reviews for its blend of utility, comfort, and capability.
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