The 2009 Sportsman 500 is a versatile All-Terrain Vehicle (ATV) renowned for its robust engineering and reliable performance across various terrains. Available in multiple configurations including the Sportsman 500 HO, EFI, X2, and Touring models, this ATV is designed for both demanding work and recreational trail riding. A pioneer in the ATV industry, it has been equipped with features such as an efficient 499cc 4-stroke engine, available in carbureted or fuel-injected variants, and an On-Demand All-Wheel Drive system for superior traction. Its durable construction, substantial towing capacity, and practical cargo racks make it a capable companion for utility tasks, while its comfortable ergonomics and Active Descent Control (ADC) enhance the riding experience. This comprehensive service manual provides essential information for the maintenance, repair, and troubleshooting of your 2009 Sportsman 500. Covering over 380 pages, it details critical systems including the engine, fuel system, electrical components, drivetrain, suspension, steering, and brakes. You will find step-by-step procedures for routine maintenance, component overhauls, and diagnostics for common issues. This manual is an indispensable resource for owners, mechanics, and technicians seeking to ensure the optimal performance, longevity, and safety of their Sportsman 500 ATV. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman 500 HO / EFI / X2 / Touring Year: 2009 Vehicle Type: ATV (All-Terrain Vehicle) / Quadricycle Codes Model Numbers: A09MH50AX, A09MH50AZ (HO); A09MN50AN, A09MN50AX, A09MN50ET (EFI); A09TN50AX, A09TN50AZ, A08TN50EA (X2 500 EFI); A09DN50AB, A09DN50AZ, A09DN50EA (Touring 500 EFI) 👋 Introduction Market Position Atv Segment: Mid-size to large displacement utility ATV, popular for recreational riding, work, and trail use. Competitive Analysis Competitors 2009: Competed with models from Yamaha (Grizzly 550), Can-Am (Outlander 500), Suzuki (KingQuad 500), and Honda (Foreman 500). Key Features Engine Variants: Availability of carbureted HO and fuel-injected EFI versions offered enhanced performance and reliability respectively. Model Variants: Includes standard 500 HO, 500 EFI, the versatile X2 500 with its unique 2-up seating/cargo conversion, and the longer wheelbase Touring 500 EFI. Manual Benefit Digital Advantage: Instant access, no physical wear and tear, easily searchable for quick information retrieval, unlike traditional paper manuals. 📋 Manual Details Coverage Areas Manual Coverage Summary: Comprehensive service and repair for 2009 Polaris Sportsman 500 variants including HO, EFI, X2 500 EFI, and Touring 500 EFI. Page Count Page Count: Over 380 pages Manual Type Manual Type: Service Manual / Workshop Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service: Engine overhaul, disassembly, assembly, piston, rings, bore, cylinder head, camshaft, crankshaft, timing, valve adjustments. Fuel System: Fuel tank, fuel pump, fuel injectors (EFI), carburetor tuning and rebuilding (HO variants), fuel filter replacement, main jet specifications. Electrical System: Wiring diagrams, charging system, alternator, starter motor, ignition system, lighting, battery maintenance, electrical component troubleshooting. Drivetrain: Transmission service, drive shafts, differentials, AWD system operation and maintenance, clutch adjustment. Suspension And Steering: Front and rear suspension components, shock absorbers, ball joints, tie rods, steering system maintenance and repair. Brakes: Brake system overhaul, pad replacement, fluid change, caliper service, master cylinder, brake bleeding procedures, torque specifications. Body And Plastics: Body panel removal and installation, plastics care, seat maintenance, rack systems. Procedures Included Routine Maintenance: Scheduled maintenance, oil changes, filter replacements, coolant change, lubrication points, tire pressure checks. Troubleshooting: Diagnostic procedures for common issues, error code interpretation (if applicable), symptom-based troubleshooting. Rebuild Procedures: Detailed step-by-step instructions for engine, transmission, and other major component rebuilds. Installation Guides: Guidance for installing accessories or replacing major components. Technical Depth Depth Of Information: Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls, electrical diagnostics, and chassis repairs. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text within the PDF (standard for quality digital manuals). Print Quality Printability: Printable Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, liquid-cooled, SOHC, 4-valve, 1-cylinder Displacement: 499cc Performance Horsepower Estimate: Approximately 30-35 HP (varies slightly by model and tuning). Torque Estimate: Approximately 28-32 lb-ft. Fuel System Fuel Delivery Ho: Carburetor (specific model details in manual) Fuel Delivery Efi: Electronic Fuel Injection (EFI) Engine Oil Recommended Oil Viscosity: SAE 5W-50 (refer to manual for exact specifications and approvals). Oil Capacity: Approximately 2.4 quarts (2.3 liters) with filter change (verify in manual). Cooling System Coolant Type: Ethylene glycol-based antifreeze (refer to manual for specific mix ratio and type). 🔧 Transmission Standard Transmission Type: Automatic (Polaris Variable Transmission - PVT) Drive Modes: High, Low, Neutral, Reverse, Park. Features All Wheel Drive: On-Demand All-Wheel Drive (AWD) with ADC (Active Descent Control) on many models. Gear Reduction: High and Low range for varying terrain and load conditions. Fluid Type Pvtfuid Specification: Polaris AGL Synthetic Gearcase Lubricant or equivalent specified by Polaris. 📐 Dimensions Exterior Length Approx: 83 in. (210.8 cm) for standard models, longer for Touring. Width...