🏷️ Basic Information Identification Make: Polaris Model: Sportsman 500 Model Variants: HO, EFI, X2 EFI, Touring EFI Year: 2009 Vehicle Type: ATV (All-Terrain Vehicle) 👋 Introduction Market Position Target Audience: Owners and independent repair shops of 2009 Polaris Sportsman 500 ATVs. Utility: Designed for recreational trail riding, utility work, and hunting. Competitive Analysis Segment: Mid-size utility ATV segment. Key Competitors: Can-Am Outlander, Yamaha Grizzly, Arctic Cat ATV. Key Features Manual Benefit: Empowers users to perform maintenance and repairs, saving on labor costs and ensuring longevity. Diagnostic Advantage: Provides the exact procedures and specifications used by factory-trained technicians. Completeness: Covers all variants of the 2009 Sportsman 500 HO, EFI, X2 EFI, and Touring EFI. 📋 Manual Details Coverage Manual Type: Factory Service Repair Manual Language: English Format File Format: PDF Compatibility: Windows and MAC Requirements: Adobe PDF Reader Availability Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine Top End: Includes cylinder head, valves, camshaft, piston, rings, cylinder, timing. Engine Lower End: Includes crankshaft, connecting rod, bearings, oil pump, engine case. Fuel System: EFI system, fuel pump, injectors, throttle body, fuel filter, fuel tank, pressure regulator. Cooling System: Radiator, fan, coolant, thermostat, hoses, water pump. Clutch Drive Belt System: Primary and secondary clutch inspection, service, belt replacement, alignment. Transmission: Internal components, gear shifting, lubrication, maintenance. Front Drive System: Front differential, CV joints, driveshafts, AWD engagement (if applicable). Electrical System: Ignition system, charging system (stator, regulator/rectifier), battery, starter, lighting, sensors, ECU. Front Suspension Steering: A-arms, shocks, springs, ball joints, tie rods, steering post, wheel bearings. Rear Suspension: Swingarm, shocks, springs, bushings, wheel bearings. Brakes: Hydraulic systems, calipers, master cylinders, brake lines, pads, rotors, bleeding procedures. Body: Body panels, fenders, seat, rack system, plastics, removal and installation. Wiring Diagrams: Detailed electrical schematics for comprehensive troubleshooting. Procedures Included Maintenance Schedule: Recommended service intervals for oil changes, filter replacements, lubrication, and inspections. Troubleshooting: Diagnostic procedures for common and uncommon issues across all systems. Tune Up: Spark plug replacement, air filter cleaning/replacement, carburetor/EFI adjustments (where applicable). Repair Procedures: Step-by-step instructions for disassembly, repair, and reassembly of all major components. Lubrication: Specific lubrication points, recommended lubricants, and capacities. Technical Depth Level Of Detail: Comprehensive, covering from basic maintenance to in-depth engine and transmission rebuilds. Diagnostic Capability: Detailed diagnostic charts and procedures for identifying and resolving malfunctions. Special Tools: Identifies required special tools for specific procedures, often with diagrams. Supplemental Info Supplement Years: 2001-2003 service information included Index: Provides an index for quick reference to specific topics. 📊 Manual Specifications File Attributes File Format: PDF Printability: Yes Searchability: Assumed high due to PDF format and factory origin. Production Manual Source: Factory Original Binding Type: Digital Download (PDF) Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, 4-valve, single-cylinder Engine Displacement: 499cc Bore X Stroke: 92mm x 75mm Performance Horsepower: Approximately 33-34 HP (exact figure may vary slightly by variant/tune). Torque: Approximately 29-30 lb-ft (exact figure may vary slightly by variant/tune). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, 87 octane or higher. Ignition Ignition System: CDI (Capacitor Discharge Ignition) with digital advance Cooling Cooling Method: Liquid-cooled 🔧 Transmission Standard Transmission Type: Automatic PVT (Polaris Variable Transmission) with Hi/Lo range and reverse Drive System: On-Demand All-Wheel Drive (AWD) with 2WD/4WD selector. Features Engine Braking: Integrated engine braking through the PVT system. Fluid Specifications Transmission Fluid: Polaris AGL Premium Synthetic Gearcase Lubricant or equivalent meeting specific viscosity and additive requirements (refer to manual for exact spec). 📐 Dimensions Exterior Length: Approximately 82.5 inches (209.5 cm) Width: Approximately 46 inches (116.8 cm) Height: Approximately 48 inches (121.9 cm) Weights Dry Weight: Approximately 650-700 lbs (295-318 kg) depending on model variant. Ground Clearance: Approximately 11.25 inches (28.6 cm) Capacities Towing Capacity: 1500 lbs (680.4 kg) Rack Capacity Front: 100 lbs (45.4 kg) Rack Capacity Rear: 200 lbs (90.7 kg) Wheelbase Wheelbase: Approximately 50.5 inches (128.3 cm) 🛡️ Safety Features Active Features Braking System: Hydraulic disc brakes front and rear for reliable stopping power. AWD Engagement: On-Demand AWD provides enhanced traction in challenging terrain. Passive Features Ergonomics: Designed for rider comfort and control during extended use. Lighting: Dual 25W headlights, 3-watt taillight, dual 35W brakelights for visibility. 💡 Technology Features Infotainment Display: Digital instrument cluster displaying speed, RPM, fuel level, gear indicator, odometer, trip meter. Driver Assistance Traction Control: On-Demand AWD system provides automatic traction enhancement. Connectivity Charging Port: Often equipped with a 12V DC outlet for charging accessories. 🔧 Maintenance Service Intervals Oil Change: Recommended every 100 hours or 6 months (refer to manual for specific conditions). Air Filter: Inspect every 50 hours, clean/replace as needed based on operating conditions. Spark Plug: Replace every 100 hours or annually. Fluid Specifications Engine Oil: Polaris PS-4 Synthetic 5W-50 or PS-4 Extreme Duty 0W-40 (refer to manual for exact specification and capacity). Coolant: Ethylene glycol based...