Welcome to the owner's manual for the 2008 Sportsman 800 Touring EFI, a premium All-Terrain Vehicle (ATV) engineered for comfort, capability, and extended riding adventures. This model, a cornerstone of the renowned ATV lineup, features a powerful 760cc V-twin engine, independent rear suspension for a superior ride, electric power steering, and comfortable two-up seating, making it ideal for exploring challenging terrain or enjoying leisurely excursions. With its deep heritage in powersports, the Sportsman series has been built on a foundation of reliability and off-road prowess, and the 800 Touring EFI exemplifies this commitment to performance and rider experience. This comprehensive service and repair manual provides detailed information essential for maintaining and repairing your 2008 Sportsman 800 Touring EFI. It covers all critical systems, including the engine, fuel system, drivetrain, transmission, suspension, steering, brakes, and electrical system, offering step-by-step procedures for routine maintenance, troubleshooting, component diagnosis, and complete overhauls. With in-depth coverage of diagnostic procedures, assembly and disassembly, electrical schematics, and precise torque specifications, this manual serves as an indispensable resource for owners, mechanics, and technicians seeking to ensure optimal performance and longevity of their ATV. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman 800 Touring EFI Model Year: 2008 Vehicle Type: ATV (All-Terrain Vehicle) Codes Vin Code: Typically 17 characters, starting with a "4" for Polaris 👋 Introduction Market Position Market Position: The Polaris Sportsman 800 Touring EFI was positioned as a premium, high-performance two-up ATV, designed for comfort, capability, and extended riding adventures. Competitive Analysis Competitive Analysis: Competed against other large-displacement, utility/recreational ATVs from manufacturers like Can-Am (Outlander series), Arctic Cat (Prowler series), and Yamaha (Grizzly series). Key Features Key Features: Powerful 800cc V-twin engine, independent rear suspension (IRS) for superior ride quality, electric power steering (EPS), comfortable two-up seating, On-Demand AWD, robust chassis. 📋 Manual Details Coverage Areas Coverage Areas: Complete service and repair for 2008 Polaris Sportsman 800 Touring EFI Page Count Page Count: Estimated 500+ pages (typical for a comprehensive service manual) Manual Type Manual Type: Service Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Systems Covered: Engine, Fuel System, Drivetrain, Transmission, Suspension, Steering, Brakes, Electrical System, Chassis, Bodywork, Cooling System, Exhaust System, Emissions Control Procedures Included Procedures Included: Routine Maintenance, Troubleshooting, Component Diagnosis, Repair Procedures, Overhaul Instructions, Electrical System Schematics, Torque Specifications, Special Tool Requirements Diagnostic Procedures: Detailed diagnostic flowcharts and troubleshooting guides for common issues, electrical system faults, and engine performance problems. Assembly Disassembly: Step-by-step instructions for the disassembly and reassembly of all major components, including engine, transmission, suspension, steering, and body panels. Technical Depth Technical Depth: Comprehensive, covering all aspects from basic fluid changes to complete engine and transmission rebuilds, electrical diagnostics, and suspension adjustments. Electrical Schematics: Complete wiring diagrams, component location charts, and diagnostic procedures for the entire electrical system, including ignition, lighting, charging, and accessories. Torque Specifications: Comprehensive list of all critical torque specifications for fasteners throughout the vehicle. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, enabling clear reproduction of diagrams, schematics, and text. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Twin Cylinder, SOHC, Liquid-Cooled Displacement: 760cc Bore X Stroke: 92.0 mm x 72.0 mm Compression Ratio: 9.5:1 Performance Horsepower Est: Approx. 55 HP (at crankshaft) Torque Est: Approx. 48 ft-lbs (at crankshaft) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline, 87 Octane Minimum Lubrication Oil Type: SAE 10W-50 Synthetic (Polaris recommends) Oil Capacity: 3.0 US quarts (2.8 Liters) with filter change Cooling System Coolant Type: Ethylene Glycol Based Antifreeze (50/50 mix with distilled water) Coolant Capacity: Approx. 2.0 US quarts (1.9 Liters) 🔧 Transmission Standard Transmission Type: Automatic (PVT - Polaris Variable Transmission) Gear Selection: Park, Reverse, Neutral, Low, High Features Drive System: On-Demand All-Wheel Drive (AWD) with 2WD/AWD selector Gear Ratio High: 2.31:1 Gear Ratio Low: 3.35:1 Final Drive: Shaft Drive Fluid Spec Transmission Fluid Type: Polaris Synthetic Gearcase Lubricant (or equivalent SAE 75W-140) Transmission Fluid Capacity: Approx. 0.25 US quarts (0.24 Liters) 📐 Dimensions Exterior Length: 85.1 inches (216.2 cm) Width: 47.2 inches (119.9 cm) Height: 53.5 inches (135.9 cm) Wheelbase: 56.6 inches (143.8 cm) Ground Clearance: 11.5 inches (29.2 cm) Weights Dry Weight: 747 lbs (339 kg) Towing Capacity: 1,500 lbs (680.4 kg) Rack Capacity Front: 100 lbs (45 kg) Rack Capacity Rear: 200 lbs (90 kg) Cargo Cargo Box Type: Integrated rear cargo rack Cargo Box Volume: N/A (rack-based) 🛡️ Safety Features Ratings Safety Ratings: Not applicable to ATVs in the same way as passenger vehicles; adherence to industry safety standards (e.g., ANSI, BRP) is expected. Active Features Active Features: Engine Braking System (EBS) on downhill descents, On-Demand AWD for traction management, powerful hydraulic disc brakes. Passive Features Passive Features: Rollover Protection Structure (ROPS)...