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Polaris Sportsman-Touring-500-800-EFI Owners Manual 2008

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The 2008 Sportsman Touring represents a versatile All-Terrain Vehicle designed for both utility and recreational touring. Available with either a 500 EFI or 800 EFI engine, this model offers the distinct advantage of two-up seating, enhancing its capability for shared adventures. A manufacturer with a strong heritage in powersports, engineered the Sportsman line for comfort and performance, and the Touring variants are specifically crafted to support longer rides and passenger carrying. Its robust construction and thoughtful design make it a reliable choice for navigating diverse terrains. This manual serves as a comprehensive guide for owners of the 2008 Sportsman Touring 500 and 800 EFI models. It covers essential areas including general operation, safety information, pre-operation checks, controls and instruments, and riding techniques. Detailed sections on maintenance procedures, troubleshooting, and technical specifications are also included, providing users with the knowledge to perform routine upkeep and address common issues. The manual is designed to assist owners and technicians in maintaining the vehicle's optimal performance and longevity, ensuring a safe and enjoyable experience. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman Touring Year: 2008 Engine Variant: 500 EFI / 800 EFI Product Name: Polaris Sportsman-Touring-500-800-EFI Owners Manual 2008 PDF Download Codes Vin Decoder Reference: Not Applicable (ATV) 👋 Introduction Market Position Category: All-Terrain Vehicle (ATV) - Utility/Recreational Touring Target Audience: Owners of the 2008 Polaris Sportsman Touring 500/800 EFI ATVs seeking to understand operation, safety, and basic maintenance. Competitive Analysis Competitors: Can-Am Outlander, Yamaha Grizzly, Arctic Cat Prowler (ATV equivalents), depending on specific touring features. Key Features Vehicle Type: Two-up seating capability for recreational touring. Engine Options: Available in 500cc and 800cc EFI engine configurations. Manual Purpose: To provide a foundational understanding of the vehicle's features and operation, emphasizing safety and user skills. 📋 Manual Details Coverage Areas General Operation: Included Safety Information: Included Pre Operation Checks: Included Controls And Instruments: Included Riding Techniques: Included Maintenance Procedures: Included Troubleshooting: Included Specifications: Included Accessories And Loading: Included Storage Procedures: Included Vehicle Identification: Included Periodic Maintenance: Included Page Count Estimated Pages: Approximately 150-200 Pages (typical for this type of manual) Manual Type Type: Owner's Manual Language Language: English Format Format: PDF Download Delivery Method: Download Compatibility: All Versions of Windows & Mac Software Requirement: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine: Operation, starting cold/warm, warming up, engine oil, spark plug inspection, carburetor adjustment, idle speed adjustment, valve clearance adjustment Transmission: Drive select lever operation, shifting, clutch adjustment Brakes: Front brake lever operation, rear brake pedal/lever operation, parking brake, front/rear brake adjustment, front brake lever free play Electrical System: Main switch, indicator lights, handlebar switches, battery, fuse replacement, headlight beam adjustment, replacing headlight bulb Chassis And Suspension: Rear shock absorber adjustment, front axle boots Fuel System: Fuel tank cap, fuel cock, starter choke Wheels And Tires: Tire pressure measurement, tire wear limit, wheel removal, wheel installation Cooling System: Indirectly through engine operation and warm-up procedures Exhaust System: Spark arrester cleaning Procedures Included Operation Startup: Starting a cold engine, starting a warm engine, warming up Operation Driving: To start out and accelerate, to decelerate, riding your vehicle, turning your vehicle, climbing uphill, riding downhill, crossing a slope, crossing through shallow water, riding over rough terrain, reverse driving Operation Stopping: Front and rear brakes, parking Maintenance Checks: Pre-operation checks, cable inspection Maintenance Fluid Changes: Engine oil replacement, transfer gear oil replacement, final gear oil replacement, differential gear oil replacement Maintenance Replenishment: Replenishing battery fluid Maintenance Cleaning: Air filter cleaning, spark arrester cleaning Maintenance Inspection: Spark plug inspection, front and rear brake shoe inspection, fittings and fasteners inspection Maintenance Adjustments: Rear brake adjustment, clutch adjustment, throttle lever adjustment, headlight beam adjustment Maintenance Replacements: Fuse replacement, headlight bulb replacement Troubleshooting: Troubleshooting chart, identifying problems Storage: Storage procedures Technical Depth Depth: Comprehensive owner's level information, covering basic operation, safety, routine maintenance, and troubleshooting. Does not typically include detailed diagnostic procedures or complete overhaul instructions found in a service manual. 📊 Manual Specifications File Format Type: Portable Document Format (PDF) Searchability: Likely text-searchable if created from digital source or properly OCR'd Print Quality Quality: Dependent on the original PDF source, typically clear and readable for diagrams and text. Binding Type Type: Not Applicable (Digital Download) Paper Type Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Type 500: Typically a 4-stroke, SOHC, single-cylinder engine (specifics vary by sub-model) Type 800: Typically a 4-stroke, SOHC, twin-cylinder engine (specifics vary by sub-model) Performance Horsepower 500: Estimated 30-40 HP (exact figures vary) Horsepower 800: Estimated 50-60 HP (exact figures vary) Fuel System Type: Electronic Fuel Injection (EFI) Maintenance Engine Oil Type: Refer to manual for specific API service classification and viscosity grade (e.g., SAE 5W-50 Synthetic Recommended) Engine Oil Capacity: Refer to manual for exact capacity (typically 1.5-2.5 liters) Spark Plug Type: Refer to manual for specific plug type and gap (e.g.,...
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Polaris Sportsman-Touring-500-800-EFI Owners Manual 2008Polaris Sportsman-Touring-500-800-EFI Owners Manual 2008Polaris Sportsman-Touring-500-800-EFI Owners Manual 2008Polaris Sportsman-Touring-500-800-EFI Owners Manual 2008
The 2008 Sportsman Touring represents a versatile All-Terrain Vehicle designed for both utility and recreational touring. Available with either a 500 EFI or 800 EFI engine, this model offers the distinct advantage of two-up seating, enhancing its capability for shared adventures. A manufacturer with a strong heritage in powersports, engineered the Sportsman line for comfort and performance, and the Touring variants are specifically crafted to support longer rides and passenger carrying. Its robust construction and thoughtful design make it a reliable choice for navigating diverse terrains. This manual serves as a comprehensive guide for owners of the 2008 Sportsman Touring 500 and 800 EFI models. It covers essential areas including general operation, safety information, pre-operation checks, controls and instruments, and riding techniques. Detailed sections on maintenance procedures, troubleshooting, and technical specifications are also included, providing users with the knowledge to perform routine upkeep and address common issues. The manual is designed to assist owners and technicians in maintaining the vehicle's optimal performance and longevity, ensuring a safe and enjoyable experience.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman Touring
Year:
2008
Engine Variant:
500 EFI / 800 EFI
Product Name:
Polaris Sportsman-Touring-500-800-EFI Owners Manual 2008 PDF Download
Codes
Vin Decoder Reference:
Not Applicable (ATV)
👋 Introduction
Market Position
Category:
All-Terrain Vehicle (ATV) - Utility/Recreational Touring
Target Audience:
Owners of the 2008 Polaris Sportsman Touring 500/800 EFI ATVs seeking to understand operation, safety, and basic maintenance.
Competitive Analysis
Competitors:
Can-Am Outlander, Yamaha Grizzly, Arctic Cat Prowler (ATV equivalents), depending on specific touring features.
Key Features
Vehicle Type:
Two-up seating capability for recreational touring.
Engine Options:
Available in 500cc and 800cc EFI engine configurations.
Manual Purpose:
To provide a foundational understanding of the vehicle's features and operation, emphasizing safety and user skills.
📋 Manual Details
Coverage Areas
General Operation:
Included
Safety Information:
Included
Pre Operation Checks:
Included
Controls And Instruments:
Included
Riding Techniques:
Included
Maintenance Procedures:
Included
Troubleshooting:
Included
Specifications:
Included
Accessories And Loading:
Included
Storage Procedures:
Included
Vehicle Identification:
Included
Periodic Maintenance:
Included
Page Count
Estimated Pages:
Approximately 150-200 Pages (typical for this type of manual)
Manual Type
Type:
Owner's Manual
Language
Language:
English
Format
Format:
PDF Download
Delivery Method:
Download
Compatibility:
All Versions of Windows & Mac
Software Requirement:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine:
Operation, starting cold/warm, warming up, engine oil, spark plug inspection, carburetor adjustment, idle speed adjustment, valve clearance adjustment
Transmission:
Drive select lever operation, shifting, clutch adjustment
Brakes:
Front brake lever operation, rear brake pedal/lever operation, parking brake, front/rear brake adjustment, front brake lever free play
Electrical System:
Main switch, indicator lights, handlebar switches, battery, fuse replacement, headlight beam adjustment, replacing headlight bulb
Chassis And Suspension:
Rear shock absorber adjustment, front axle boots
Fuel System:
Fuel tank cap, fuel cock, starter choke
Wheels And Tires:
Tire pressure measurement, tire wear limit, wheel removal, wheel installation
Cooling System:
Indirectly through engine operation and warm-up procedures
Exhaust System:
Spark arrester cleaning
Procedures Included
Operation Startup:
Starting a cold engine, starting a warm engine, warming up
Operation Driving:
To start out and accelerate, to decelerate, riding your vehicle, turning your vehicle, climbing uphill, riding downhill, crossing a slope, crossing through shallow water, riding over rough terrain, reverse driving
Operation Stopping:
Front and rear brakes, parking
Maintenance Checks:
Pre-operation checks, cable inspection
Maintenance Fluid Changes:
Engine oil replacement, transfer gear oil replacement, final gear oil replacement, differential gear oil replacement
Maintenance Replenishment:
Replenishing battery fluid
Maintenance Cleaning:
Air filter cleaning, spark arrester cleaning
Maintenance Inspection:
Spark plug inspection, front and rear brake shoe inspection, fittings and fasteners inspection
Maintenance Adjustments:
Rear brake adjustment, clutch adjustment, throttle lever adjustment, headlight beam adjustment
Maintenance Replacements:
Fuse replacement, headlight bulb replacement
Troubleshooting:
Troubleshooting chart, identifying problems
Storage:
Storage procedures
Technical Depth
Depth:
Comprehensive owner's level information, covering basic operation, safety, routine maintenance, and troubleshooting. Does not typically include detailed diagnostic procedures or complete overhaul instructions found in a service manual.
📊 Manual Specifications
File Format
Type:
Portable Document Format (PDF)
Searchability:
Likely text-searchable if created from digital source or properly OCR'd
Print Quality
Quality:
Dependent on the original PDF source, typically clear and readable for diagrams and text.
Binding Type
Type:
Not Applicable (Digital Download)
Paper Type
Type:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type 500:
Typically a 4-stroke, SOHC, single-cylinder engine (specifics vary by sub-model)
Type 800:
Typically a 4-stroke, SOHC, twin-cylinder engine (specifics vary by sub-model)
Performance
Horsepower 500:
Estimated 30-40 HP (exact figures vary)
Horsepower 800:
Estimated 50-60 HP (exact figures vary)
Fuel System
Type:
Electronic Fuel Injection (EFI)
Maintenance
Engine Oil Type:
Refer to manual for specific API service classification and viscosity grade (e.g., SAE 5W-50 Synthetic Recommended)
Engine Oil Capacity:
Refer to manual for exact capacity (typically 1.5-2.5 liters)
Spark Plug Type:
Refer to manual for specific plug type and gap (e.g., NGK CR8E)
🔧 Transmission
Standard
Type:
Automatic (CVT - Continuously Variable Transmission)
Drive Modes:
2WD/4WD with AWD (All-Wheel Drive) engagement
Features
Gear Selection:
High, Low, Neutral, Reverse, Park
Maintenance
Transfer Gear Oil Type:
Refer to manual for specific viscosity and API classification (e.g., SAE 80W-90 GL-5)
Final Gear Oil Type:
Refer to manual for specific viscosity and API classification (e.g., SAE 80W-90 GL-5)
📐 Dimensions
Exterior
Length Approx:
Approximately 83-85 inches
Width Approx:
Approximately 46-48 inches
Height Approx:
Approximately 48-50 inches
Weights
Dry Weight Approx:
Approximately 600-650 lbs
Towing Capacity:
Typically rated for 1,500 lbs
Cargo Capacity Front Rack:
Typically rated for 100 lbs
Cargo Capacity Rear Rack:
Typically rated for 200 lbs
Wheels Tires
Front Tire Size:
Commonly 25x8-12 or 26x8-12
Rear Tire Size:
Commonly 25x10-12 or 26x10-12
Wheel Bolt Pattern:
Typically 4x110mm
🛡️ Safety Features
Ratings
Crash Test Results:
Not Applicable (ATV)
Active Features
Throttle Limiter:
Included for speed control
Braking System:
Hydraulic disc brakes front and rear, parking brake.
Passive Features
Warning Labels:
Location and meaning of warning and specification labels are detailed.
Safety Instructions:
Emphasis on proper riding techniques, protective gear, and understanding vehicle limitations.
💡 Technology Features
Infotainment
Features:
Basic display for indicators (gear selection, neutral, 4WD, etc.). No advanced infotainment systems expected on this model.
Driver Assistance
Features:
Electronic Fuel Injection (EFI) aids in consistent engine performance and starting. All-Wheel Drive (AWD) system enhances traction.
Connectivity
Features:
Not Applicable (ATV)
🔧 Maintenance
Service Intervals
Initial Service:
Break-in period typically requires an early oil change and inspection (e.g., after 10 hours or 250 miles).
Regular Maintenance:
Periodic checks and services recommended every 50-100 hours or annually, including fluid changes, filter replacements, and lubrication.
Engine Oil Change Interval:
Typically every 100 hours or annually.
Gear Oil Change Interval:
Typically every 100 hours or annually.
Fluid Specifications
Engine Oil Spec:
Refer to manual for exact API/JASO rating and viscosity (e.g., SAE 5W-50 Synthetic is common for Polaris ATVs).
Transmission Gear Oil Spec:
Refer to manual for exact viscosity and API rating (e.g., SAE 80W-90 GL-5).
Brake Fluid Spec:
DOT 3 or DOT 4 hydraulic brake fluid (confirm with manual).
Known Issues
Common Wear Items:
Brake pads, tires, drive belts (CVT), suspension components.
Electrical Connections:
Corrosion on connectors can sometimes be an issue in wet/muddy environments; manual covers basic checks.
Engine Performance:
Carburetor or EFI system adjustments (covered), potential for spark plug fouling.
📚 Vehicle History
Brand Heritage
Manufacturer:
Polaris Industries, a long-standing manufacturer of ATVs, snowmobiles, and powersports vehicles.
Model Evolution
Sportsman Line:
The Sportsman line is Polaris's flagship ATV series, known for its versatility and comfort, with 'Touring' models specifically designed for longer rides and two-up capability.
Production
Manufacturing Location:
Polaris vehicles are typically manufactured in the USA.
🏆 Awards & Recognition
Recognitions
Model Recognition:
Polaris Sportsman models historically receive positive reviews for their comfort, capability, and utility. Specific awards for the 2008 Touring model would require historical review of ATV publications.
Certifications
Standards Compliance:
Meets relevant safety and emissions standards for ATVs in North America.
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