Porsche 911 Carrera 2004-2009 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Porsche Model: 911 Carrera Generation: 997.1 Years Covered: 2004, 2005, 2006, 2007, 2008, 2009 Codes Chassis Codes: 997 👋 Introduction Market Position Positioning: High-performance luxury sports car, targeting enthusiasts and owners seeking detailed technical information. Target Audience: Porsche 911 owners (DIY enthusiasts), independent repair shops specializing in European vehicles, and technical libraries. Competitive Analysis Competitors: Ferrari, Lamborghini, Aston Martin (in terms of brand prestige and performance), BMW M Series, Mercedes-AMG (in terms of German engineering and performance focus). Key Features Highlights: Renowned flat-six engine, exceptional handling dynamics, iconic design, advanced engineering, extensive customization options. 📋 Manual Details Coverage Areas Coverage: All Models, Engines, Trims, and Transmission Types Page Count Page Count: Hundreds of pages (specific count not provided but described as comprehensive) Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Systems: General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle Engine Service: Engine mechanical components, cylinder heads, pistons, crankshaft, camshafts, valve train, lubrication system, cooling system, fuel system, ignition system, emission control system, engine management systems (ECU). Transmission Service: Manual transmission disassembly, assembly, troubleshooting; Tiptronic S automatic transmission operation, diagnostics, and component replacement. Electrical System: Comprehensive wiring diagrams, component locations, troubleshooting electrical faults, power distribution, lighting, instrumentation, comfort systems, engine control wiring. Chassis And Body: Frame and body construction, doors, hood, trunk, bumpers, trim, glass, chassis reinforcement, jacking points, structural components. Suspension And Steering: Front and rear suspension components (struts, control arms, bushings, anti-roll bars), steering rack, power steering system, wheel alignment specifications. Procedures Included Procedures: Detailed substeps, numbered instructions, disassembly, assembly, cleaning, reinstalling, diagnostic and repair procedures for electrical systems, troubleshooting, maintenance, repair Repair Procedures: Detailed, step-by-step procedures for component replacement, adjustments, and reassembly for all covered systems. Technical Depth Depth: Professional technician level, complete diagnostic, repair, and maintenance information, similar to dealership manuals Diagnostic Procedures: Includes diagnostic flowcharts, symptom-based troubleshooting, and procedures for using diagnostic tools and reading fault codes. 📊 Manual Specifications File Format File Type: PDF File Quality: High-resolution PDF for clear viewing and printing, allowing for easy identification of diagrams and text. Print Quality Printable: Full Printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Other Features Zoom Functionality: Zoom IN/OUT enabled Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated Flat-Six (Boxer) Performance Horsepower: Carrera: ~320-325 hp; Carrera S: ~355 hp (variations based on specific model year within the range) Torque: Carrera: ~273 lb-ft; Carrera S: ~295 lb-ft (variations based on specific model year within the range) Fuel System Fuel Delivery: Electronic Fuel Injection (DFI - Direct Fuel Injection in later models of this generation) Engine Codes Engine Codes: M97.01 (3.6L), M97.01S (3.8L Carrera S) Engine Layout Layout: Rear-mounted, naturally aspirated flat-six boxer engine. 🔧 Transmission Standard Standard Transmission: 6-Speed Manual Optional Optional Transmission: 5-Speed Tiptronic S (Automatic with manual override) Features Clutch: Dry single-plate clutch (manual transmission) All Wheel Drive: Available on Carrera 4 and Carrera 4S models, with standard rear-wheel drive for base Carrera models. Gear Ratios: Specific gear ratios for manual and Tiptronic transmissions are detailed within the manual for performance analysis and troubleshooting. 📐 Dimensions Exterior Wheelbase: Approx. 2,350 mm (92.5 in) Length: Approx. 4,427-4,440 mm (174.3-174.8 in) Width: Approx. 1,801 mm (70.9 in) Height: Approx. 1,300 mm (51.2 in) Track Width Front: Approx. 1,485 mm (58.5 in) Track Width Rear: Approx. 1,505 mm (59.3 in) for Carrera, wider for Carrera 4 models. Weights Curb Weight: Approx. 1,450-1,550 kg (3,197-3,417 lbs) depending on model and equipment 🛡️ Safety Features Ratings NHTSA Ratings: Generally high safety ratings, though specific year-by-year ratings may vary. Active Features Active Safety: Porsche Stability Management (PSM), Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Traction Control System (TCS). Passive Features Passive Safety: Front airbags, side airbags, curtain airbags (optional/standard depending on market and trim), three-point seat belts with pre-tensioners, reinforced chassis structure. 💡 Technology Features Infotainment Infotainment System: Porsche Communication Management (PCM) system with CD player, optional navigation, and Bose or Bose surround sound system. Driver Assistance Driver Aids: ParkAssist (parking sensors), cruise control, optional adaptive sports seats with memory. Connectivity Connectivity: Optional Bluetooth connectivity for hands-free calling and audio streaming. 🔧 Maintenance Service Intervals Oil Change: Typically every 10,000 miles or annually, whichever comes first. Check manual for specific interval based on driving conditions. Major Service: Recommended at around 20,000-30,000 miles or every 2-3 years, including spark plug replacement, belt inspection, and fluid checks. Fluid Specifications Engine Oil: Mobil 1 0W-40 or other Porsche A40 approved synthetic...
Porsche 911 owners (DIY enthusiasts), independent repair shops specializing in European vehicles, and technical libraries.
Competitive Analysis
Competitors:
Ferrari, Lamborghini, Aston Martin (in terms of brand prestige and performance), BMW M Series, Mercedes-AMG (in terms of German engineering and performance focus).
Manual transmission disassembly, assembly, troubleshooting; Tiptronic S automatic transmission operation, diagnostics, and component replacement.
Electrical System:
Comprehensive wiring diagrams, component locations, troubleshooting electrical faults, power distribution, lighting, instrumentation, comfort systems, engine control wiring.
Chassis And Body:
Frame and body construction, doors, hood, trunk, bumpers, trim, glass, chassis reinforcement, jacking points, structural components.
Suspension And Steering:
Front and rear suspension components (struts, control arms, bushings, anti-roll bars), steering rack, power steering system, wheel alignment specifications.
Procedures Included
Procedures:
Detailed substeps, numbered instructions, disassembly, assembly, cleaning, reinstalling, diagnostic and repair procedures for electrical systems, troubleshooting, maintenance, repair
Repair Procedures:
Detailed, step-by-step procedures for component replacement, adjustments, and reassembly for all covered systems.
Technical Depth
Depth:
Professional technician level, complete diagnostic, repair, and maintenance information, similar to dealership manuals
Diagnostic Procedures:
Includes diagnostic flowcharts, symptom-based troubleshooting, and procedures for using diagnostic tools and reading fault codes.
📊 Manual Specifications
File Format
File Type:
PDF
File Quality:
High-resolution PDF for clear viewing and printing, allowing for easy identification of diagrams and text.
Print Quality
Printable:
Full Printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Other Features
Zoom Functionality:
Zoom IN/OUT enabled
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Flat-Six (Boxer)
Performance
Horsepower:
Carrera: ~320-325 hp; Carrera S: ~355 hp (variations based on specific model year within the range)
Torque:
Carrera: ~273 lb-ft; Carrera S: ~295 lb-ft (variations based on specific model year within the range)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (DFI - Direct Fuel Injection in later models of this generation)
5-Speed Tiptronic S (Automatic with manual override)
Features
Clutch:
Dry single-plate clutch (manual transmission)
All Wheel Drive:
Available on Carrera 4 and Carrera 4S models, with standard rear-wheel drive for base Carrera models.
Gear Ratios:
Specific gear ratios for manual and Tiptronic transmissions are detailed within the manual for performance analysis and troubleshooting.
📐 Dimensions
Exterior
Wheelbase:
Approx. 2,350 mm (92.5 in)
Length:
Approx. 4,427-4,440 mm (174.3-174.8 in)
Width:
Approx. 1,801 mm (70.9 in)
Height:
Approx. 1,300 mm (51.2 in)
Track Width Front:
Approx. 1,485 mm (58.5 in)
Track Width Rear:
Approx. 1,505 mm (59.3 in) for Carrera, wider for Carrera 4 models.
Weights
Curb Weight:
Approx. 1,450-1,550 kg (3,197-3,417 lbs) depending on model and equipment
🛡️ Safety Features
Ratings
NHTSA Ratings:
Generally high safety ratings, though specific year-by-year ratings may vary.
Active Features
Active Safety:
Porsche Stability Management (PSM), Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Traction Control System (TCS).
Passive Features
Passive Safety:
Front airbags, side airbags, curtain airbags (optional/standard depending on market and trim), three-point seat belts with pre-tensioners, reinforced chassis structure.
💡 Technology Features
Infotainment
Infotainment System:
Porsche Communication Management (PCM) system with CD player, optional navigation, and Bose or Bose surround sound system.
Optional Bluetooth connectivity for hands-free calling and audio streaming.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 10,000 miles or annually, whichever comes first. Check manual for specific interval based on driving conditions.
Major Service:
Recommended at around 20,000-30,000 miles or every 2-3 years, including spark plug replacement, belt inspection, and fluid checks.
Fluid Specifications
Engine Oil:
Mobil 1 0W-40 or other Porsche A40 approved synthetic oil (check manual for exact specification).
Brake Fluid:
DOT 4 (or higher specification like DOT 5.1 if recommended by Porsche).
Coolant:
Porsche approved G40 or G48 coolant (typically a silicate-free, long-life coolant).
Transmission Fluid:
Specific ATF for Tiptronic S (e.g., Esso LT 71141 or equivalent) and manual transmission gear oil (e.g., Pentosin MTF 2).
Power Steering Fluid:
Porsche approved power steering fluid (e.g., Pentosin CHF 11 S).
Known Issues
Common Problems:
Intermediate Shaft (IMS) bearing failure (prevalent in earlier 997.1 models), Rear Main Seal (RMS) leaks, clutch wear, potential bore scoring (less common than in some previous generations but still a concern for some engines), coolant expansion tank leaks, exhaust system leaks.
📚 Vehicle History
Brand Heritage
Heritage:
Porsche AG, a German automotive manufacturer with a rich history in motorsports and sports car development, founded by Ferdinand Porsche.
Model Evolution
Evolution 997:
The 997 generation marked a return to classic 911 styling cues, improved interior ergonomics, and significant advancements in technology and performance compared to the preceding 996 generation. Introduced for the 2005 model year (with some early 2004 production models for certain markets), it saw updates, particularly in 2009 for the 997.2 facelift which introduced direct fuel injection and PDK transmission (though this manual covers pre-facelift 997.1).
Key Changes 997.1:
Introduction of new M97 engine family, redesigned exterior and interior, adoption of electric power steering (EPS) on some later models in the range (though this manual predominantly covers hydraulic power steering for earlier 997.1), larger wheels, improved braking system.
Production
Production Period:
2004-2009 for the 997.1 generation.
🏆 Awards & Recognition
Recognitions
Automotive Awards:
The Porsche 911 has consistently received numerous awards and accolades from automotive publications and organizations for its performance, design, and engineering throughout its history. Specific awards for the 997 generation would vary by year and publication.
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