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PORSCHE 944 S 944 S2 Service Repair Manual

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🏷️ Basic Information Identification Make: Porsche Model: 944 S / 944 S2 Production Years Covered: 1987-1991 (for 944 S2); 1986-1988 (for 944 S) Codes Chassis Code: 944 S: 944 / 944 S2: 944A 👋 Introduction Market Position Vehicle Segment: Front-engine, rear-wheel-drive sports coupe Competitive Analysis Key Competitors: Chevrolet Corvette C4, Nissan 300ZX Z31, Toyota Supra MkII/MkIII, Mitsubishi Starion, Ford Mustang (later models) Key Features Unique Selling Points: Excellent weight distribution, refined handling, powerful naturally aspirated engines, Porsche build quality, strong performance for its era Manual Benefit: Empowers owners to perform repairs and maintenance, saving significant costs compared to dealership service 📋 Manual Details Coverage Areas Manual Type: Service and Repair Workshop Manual Language: English Format: PDF Download Page Count Estimated Page Count: 1000+ pages (typical for comprehensive Porsche workshop manuals of this era, though exact count not specified) 📖 Manual Coverage Systems Covered Engine: All aspects of engine overhaul, repair, tuning, diagnostics, including DME (Digital Motor Electronics) system for 944 S2 Transmission: Manual and automatic transmission repair, rebuilding, fluid specifications, and diagnostics Brakes: Brake system diagnostics, ABS (Anti-lock Braking System) for S2, hydraulic components, caliper overhaul, pad and rotor replacement Suspension Steering: Front and rear suspension components, shock absorbers, bushings, steering rack overhaul, alignment procedures Electrical System: Complete wiring diagrams, component testing, diagnosis of electrical faults, lighting, instruments, comfort systems Fuel System: Fuel injection systems (Bosch Motronic), fuel pumps, injectors, fuel pressure regulation, tank and lines Cooling System: Radiator, water pump, thermostat, cooling fan operation, flush and fill procedures Bodywork Chassis: Body panel repair, alignment, doors, windows, seals, structural components, rust repair guidance HVAC: Air conditioning system servicing, refrigerant handling, blower motor, heater core replacement Procedures Included Maintenance: Routine maintenance, fluid changes, filter replacements, spark plug servicing, belt inspection and replacement Troubleshooting: Systematic diagnostic procedures for common and uncommon problems, fault code interpretation (where applicable) Rebuilds: Complete engine and transmission rebuild instructions, including torque specifications and assembly sequences Diagnostics: Detailed diagnostic trees, component testing methods, use of specialized tools and equipment Restoration: Guidance on refurbishing and restoring various vehicle systems and components Technical Depth Depth Level: Comprehensive (A-Z coverage), suitable for professional technicians and experienced DIY enthusiasts 📊 Manual Specifications File Format File Type: Adobe PDF Searchability: Likely searchable text within the PDF (standard for professional manuals) Print Quality Printability: High-quality, printable diagrams and procedures Binding Type Binding: Digital download (no physical binding) Paper Type Paper Quality: N/A (digital format, printable on demand) ⚙️ Engine Specifications Primary Engine Engine Type 944 S: Naturally Aspirated Inline 4-cylinder, Dual Overhead Camshafts (DOHC), 16 valves Engine Displacement 944 S: 2.5 Liters (2479 cc) Horsepower 944 S: 190 hp (142 kW) at 6000 rpm Torque 944 S: 205 lb-ft (278 Nm) at 4500 rpm Engine Type 944 S2: Naturally Aspirated Inline 4-cylinder, Dual Overhead Camshafts (DOHC), 16 valves Engine Displacement 944 S2: 3.0 Liters (2983 cc) Horsepower 944 S2: 208 hp (155 kW) at 5800 rpm Torque 944 S2: 250 lb-ft (339 Nm) at 4000 rpm Fuel System Fuel Injection System: Bosch Motronic DME (Digital Motor Electronics) with port injection Performance 0-60 Mph 944 S2: Approx. 6.0 seconds Top Speed 944 S2: Approx. 150 mph (241 km/h) 🔧 Transmission Standard Standard Transmission: 5-speed manual transaxle Optional Optional Transmission: 3-speed automatic transaxle (Tiptronic available on later models, less common on S/S2) Features Transaxle Layout: Rear-mounted transaxle for optimal weight distribution Transmission Fluid Type: GL-5 Gear Oil (specific viscosity to be confirmed in manual, e.g., 75W-90) 📐 Dimensions Exterior Length: Approx. 163.3 in (4148 mm) Width: Approx. 68.2 in (1732 mm) Height: Approx. 50.2 in (1275 mm) Weights Curb Weight 944 S2: Approx. 3000 lbs (1360 kg) Wheelbase: Approx. 94.5 in (2400 mm) 🛡️ Safety Features Active Features ABS: Standard on 944 S2 models, optional or standard on later 944 S variants Passive Features Airbags: Driver's side airbag standard on later models (944 S2), passenger airbag optional or standard depending on market/year Seatbelts: 3-point inertia-reel seatbelts 💡 Technology Features Infotainment Audio System: Factory premium sound systems often available, with cassette decks as standard. Aftermarket upgrades common. Driver Assistance ABS: Standard on S2, a significant safety advancement for the era. Connectivity Original Features: Limited by era; primarily analog systems. No modern connectivity features. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 to 7,500 miles or annually, whichever comes first. (Specific interval may vary, refer to manual for precise recommendation.) Timing Belt Replacement: Crucial: 30,000 miles or 3 years. Failure causes catastrophic engine damage. Includes tensioner and balance shaft belt. Fluid Specifications Engine Oil Type: Synthetic 5W-40 or 10W-40 (e.g., Mobil 1, Castrol EDGE). Always check manual for latest API or ACEA specifications. Coolant Type: Porsche approved coolant or a quality ethylene glycol-based coolant with Porsche compatibility (e.g., Zerex G-05). Brake Fluid Type: DOT 4 (e.g., Ate Typ 200 or Motul RBF 600 for higher performance). Known...
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PORSCHE 944 S 944 S2 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Porsche
Model:
944 S / 944 S2
Production Years Covered:
1987-1991 (for 944 S2); 1986-1988 (for 944 S)
Codes
Chassis Code:
944 S: 944 / 944 S2: 944A
👋 Introduction
Market Position
Vehicle Segment:
Front-engine, rear-wheel-drive sports coupe
Competitive Analysis
Key Competitors:
Chevrolet Corvette C4, Nissan 300ZX Z31, Toyota Supra MkII/MkIII, Mitsubishi Starion, Ford Mustang (later models)
Key Features
Unique Selling Points:
Excellent weight distribution, refined handling, powerful naturally aspirated engines, Porsche build quality, strong performance for its era
Manual Benefit:
Empowers owners to perform repairs and maintenance, saving significant costs compared to dealership service
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Workshop Manual
Language:
English
Format:
PDF Download
Page Count
Estimated Page Count:
1000+ pages (typical for comprehensive Porsche workshop manuals of this era, though exact count not specified)
📖 Manual Coverage
Systems Covered
Engine:
All aspects of engine overhaul, repair, tuning, diagnostics, including DME (Digital Motor Electronics) system for 944 S2
Transmission:
Manual and automatic transmission repair, rebuilding, fluid specifications, and diagnostics
Brakes:
Brake system diagnostics, ABS (Anti-lock Braking System) for S2, hydraulic components, caliper overhaul, pad and rotor replacement
Suspension Steering:
Front and rear suspension components, shock absorbers, bushings, steering rack overhaul, alignment procedures
Electrical System:
Complete wiring diagrams, component testing, diagnosis of electrical faults, lighting, instruments, comfort systems
Fuel System:
Fuel injection systems (Bosch Motronic), fuel pumps, injectors, fuel pressure regulation, tank and lines
Cooling System:
Radiator, water pump, thermostat, cooling fan operation, flush and fill procedures
Bodywork Chassis:
Body panel repair, alignment, doors, windows, seals, structural components, rust repair guidance
HVAC:
Air conditioning system servicing, refrigerant handling, blower motor, heater core replacement
Procedures Included
Maintenance:
Routine maintenance, fluid changes, filter replacements, spark plug servicing, belt inspection and replacement
Troubleshooting:
Systematic diagnostic procedures for common and uncommon problems, fault code interpretation (where applicable)
Rebuilds:
Complete engine and transmission rebuild instructions, including torque specifications and assembly sequences
Diagnostics:
Detailed diagnostic trees, component testing methods, use of specialized tools and equipment
Restoration:
Guidance on refurbishing and restoring various vehicle systems and components
Technical Depth
Depth Level:
Comprehensive (A-Z coverage), suitable for professional technicians and experienced DIY enthusiasts
📊 Manual Specifications
File Format
File Type:
Adobe PDF
Searchability:
Likely searchable text within the PDF (standard for professional manuals)
Print Quality
Printability:
High-quality, printable diagrams and procedures
Binding Type
Binding:
Digital download (no physical binding)
Paper Type
Paper Quality:
N/A (digital format, printable on demand)
⚙️ Engine Specifications
Primary Engine
Engine Type 944 S:
Naturally Aspirated Inline 4-cylinder, Dual Overhead Camshafts (DOHC), 16 valves
Engine Displacement 944 S:
2.5 Liters (2479 cc)
Horsepower 944 S:
190 hp (142 kW) at 6000 rpm
Torque 944 S:
205 lb-ft (278 Nm) at 4500 rpm
Engine Type 944 S2:
Naturally Aspirated Inline 4-cylinder, Dual Overhead Camshafts (DOHC), 16 valves
Engine Displacement 944 S2:
3.0 Liters (2983 cc)
Horsepower 944 S2:
208 hp (155 kW) at 5800 rpm
Torque 944 S2:
250 lb-ft (339 Nm) at 4000 rpm
Fuel System
Fuel Injection System:
Bosch Motronic DME (Digital Motor Electronics) with port injection
Performance
0-60 Mph 944 S2:
Approx. 6.0 seconds
Top Speed 944 S2:
Approx. 150 mph (241 km/h)
🔧 Transmission
Standard
Standard Transmission:
5-speed manual transaxle
Optional
Optional Transmission:
3-speed automatic transaxle (Tiptronic available on later models, less common on S/S2)
Features
Transaxle Layout:
Rear-mounted transaxle for optimal weight distribution
Transmission Fluid Type:
GL-5 Gear Oil (specific viscosity to be confirmed in manual, e.g., 75W-90)
📐 Dimensions
Exterior
Length:
Approx. 163.3 in (4148 mm)
Width:
Approx. 68.2 in (1732 mm)
Height:
Approx. 50.2 in (1275 mm)
Weights
Curb Weight 944 S2:
Approx. 3000 lbs (1360 kg)
Wheelbase:
Approx. 94.5 in (2400 mm)
🛡️ Safety Features
Active Features
ABS:
Standard on 944 S2 models, optional or standard on later 944 S variants
Passive Features
Airbags:
Driver's side airbag standard on later models (944 S2), passenger airbag optional or standard depending on market/year
Seatbelts:
3-point inertia-reel seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory premium sound systems often available, with cassette decks as standard. Aftermarket upgrades common.
Driver Assistance
ABS:
Standard on S2, a significant safety advancement for the era.
Connectivity
Original Features:
Limited by era; primarily analog systems. No modern connectivity features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 to 7,500 miles or annually, whichever comes first. (Specific interval may vary, refer to manual for precise recommendation.)
Timing Belt Replacement:
Crucial: 30,000 miles or 3 years. Failure causes catastrophic engine damage. Includes tensioner and balance shaft belt.
Fluid Specifications
Engine Oil Type:
Synthetic 5W-40 or 10W-40 (e.g., Mobil 1, Castrol EDGE). Always check manual for latest API or ACEA specifications.
Coolant Type:
Porsche approved coolant or a quality ethylene glycol-based coolant with Porsche compatibility (e.g., Zerex G-05).
Brake Fluid Type:
DOT 4 (e.g., Ate Typ 200 or Motul RBF 600 for higher performance).
Known Issues
Common Problems:
Timing belt failure (if not replaced on schedule), aging rubber components (bushings, hoses), DME relay failure, electrical gremlins, window regulator issues, rear main seal leaks.
Maintenance Tip:
Regular inspection and replacement of rubber parts and hoses is vital due to their age and material degradation.
📚 Vehicle History
Brand Heritage
Brand Focus:
Porsche is renowned for performance, engineering excellence, and motorsports heritage.
Model Evolution
Predecessor:
Porsche 924
Development:
The 944 was an evolution of the 924, featuring a significantly revised chassis, suspension, brakes, and a new larger displacement engine.
944 S Introduction:
Introduced in 1986, the 944 S featured a 16-valve cylinder head for improved breathing and increased power over the base 944.
944 S2 Introduction:
Launched in 1989, the 944 S2 received a larger 3.0-liter engine, further boosting torque and horsepower, along with updated styling and improved ABS.
Production
Production Period:
1981-1991 (944 series)
Manufacturing Location:
Neckarsulm, Germany
🏆 Awards & Recognition
Recognitions
Automotive Awards:
While specific awards for the 944 S and S2 are not as widely publicized as some other Porsche models, the 944 series was consistently praised for its handling, balance, and performance in period road tests.
Ratings
Period Reviews:
Frequently cited by automotive journalists for its track capability and comfortable road manners, often outperforming some European and Japanese rivals in its class.
Certifications
Manual Certification:
N/A (This is a third-party repair manual, not an OEM certification).
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