Porsche 981 Boxter Cayman 2012-2015 Service Repair Workshop Manual Pdf
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🏷️ Basic Information Identification Make: Porsche Model: 981 Boxster / Cayman Model Generation: 981 Codes Chassis Code: 981 👋 Introduction Market Position Vehicle Segment: Mid-engine, two-seater sports car Competitive Analysis Competitors: Chevrolet Corvette, BMW Z4, Audi TT, Jaguar F-Type Key Features Handling: Renowned for its balanced chassis, precise steering, and engaging driving dynamics Convertible: Boxster variant features a fully automated soft-top roof Performance: Exceptional performance delivered by Porsche's flat-six engines 📋 Manual Details Coverage Areas Applicable Years: 2012, 2013, 2014, 2015 Page Count Estimated Pages: Hundreds Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine: All engine variants, diagnostics, repair, rebuilding Transmission: Manual and PDK (Porsche Doppelkupplung) diagnostics, repair, servicing Brakes: Hydraulic system, ABS, PSM (Porsche Stability Management), caliper and rotor service Electrical: Wiring diagrams, component testing, diagnostic trouble codes (DTCs), ECU diagnosis Suspension: Front and rear suspension components, alignment, shock absorbers, springs Steering: Power steering system, steering column, rack and pinion Climate Control: HVAC system, refrigerant handling, diagnostics Body: Exterior panels, interior trim, convertible top mechanism (Boxster) Comfort Systems: Seats, door locks, windows, mirrors, lighting Safety Systems: Airbags, seatbelts, alarm system Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks Troubleshooting: Diagnostic procedures, common fault finding, symptom-based repairs Repair: Component replacement, assembly and disassembly, sub-assembly repairs Rebuilding: Engine and transmission rebuilding procedures Diagnostics: OBD-II diagnostics, guided troubleshooting, specialized Porsche diagnostic tools Technical Depth Depth: Comprehensive factory-level service and repair information Detail Level: Hundreds of pages with detailed photos and diagrams, exploded views 📊 Manual Specifications File Format Compatibility: Windows and MAC OS compatible Print Quality Print Capability: Printable (single pages or entire manual) Binding Type Binding Description: Digital (No physical binding) Paper Type Paper Description: N/A (Digital format) Licensing Usage License: Lifetime use, unlimited installations ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated Flat-Six (Boxer) Engine Code Base: MA1 Engine Variants Base Engine: 2.7L (2706 cc) - Boxster, Cayman S Engine: 3.4L (3436 cc) - Boxster S, Cayman S Gts Engine: 3.4L (3436 cc) - Boxster GTS, Cayman GTS (with increased output) Performance Base Horsepower: 265 hp @ 6700 rpm (2.7L) Base Torque: 206 lb-ft @ 4500-6500 rpm (2.7L) S Horsepower: 315 hp @ 6700 rpm (3.4L) S Torque: 266 lb-ft @ 4500-6500 rpm (3.4L) Gts Horsepower: 330 hp @ 6700 rpm (3.4L) Gts Torque: 273 lb-ft @ 4500-6500 rpm (3.4L) Fuel System Fuel Delivery: Direct Fuel Injection (DFI) Ignition System: Electronic ignition, coil-on-plug Cooling System Type: Water-cooled 🔧 Transmission Standard Transmission Type Standard: 7-Speed PDK (Porsche Doppelkupplung) automatic Optional Transmission Type Optional: 6-Speed Manual Features Pdk Features: Dual-clutch system, paddle shifters, sport modes Fluid Specifications Pdk Fluid Type: Porsche Approved ATF (check manual for specific part number and capacity) Manual Transmission Fluid: Porsche Approved gear oil (check manual for specific part number and capacity) 📐 Dimensions Exterior Wheelbase: Approximately 2475 mm (97.4 in) Length: Approximately 4360-4390 mm (171.7-172.8 in) Width: Approximately 1801 mm (70.9 in) Height: Approximately 1282-1295 mm (50.5-51.0 in) Weights Curb Weight: Starting around 1395 kg (3075 lbs) for Boxster, 1370 kg (3019 lbs) for Cayman Cargo Front Trunk Capacity: Approximately 150 liters (5.3 cu ft) Rear Trunk Capacity: Approximately 130 liters (4.6 cu ft) for Boxster, 150 liters (5.3 cu ft) for Cayman Wheels Tires Wheelbase Variants: 18-inch standard, 19-inch optional Tire Sizes Examples: Front: 235/40 R19, Rear: 265/35 R19 (typical for S models) Bolt Pattern: 5 x 130 mm 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Porsche does not typically submit vehicles for NHTSA or IIHS ratings in the same way as mass-market vehicles, but safety is a core design principle.) Active Features Stability Control: PSM (Porsche Stability Management), including ABS, ASR, ABD, and trailer stabilization Braking System: Four-piston aluminum monobloc fixed-piston calipers, ventilated discs Headlight Control: Automatic headlight activation, optional Xenon/LED lighting Passive Features Airbags: Driver and passenger airbags, side airbags (integrated into seats), knee airbags (driver) Rollover Protection: Integrated rollover protection bars behind headrests (Boxster) 💡 Technology Features Infotainment Porsche Communication Management: PCM infotainment system with navigation, audio, and communication functions Connectivity Options: Bluetooth, USB interface, optional digital radio reception (DAB) Driver Assistance Optional Features: ParkAssist (front and rear), rearview camera, adaptive cruise control (PCCM), lane change assist Suspension Systems: Optional Porsche Active Suspension Management (PASM) with adjustable damping Sport Chronosystem: Optional Sport Chrono Package for enhanced performance timing and driving modes 🔧 Maintenance Service Intervals Oil Change Interval: Porsche typically recommends an annual oil change or based on the vehicle's Condition Based Service (CBS) system, whichever comes first. (Consult manual for specific mileage/time intervals). Major Service: Major services are usually scheduled at larger mileage intervals (e.g., 40,000 miles or 4 years) and include checks of various systems, belts, and fluid replacements. Fluid Specifications Engine Oil Type: Porsche A40 approved synthetic engine oil (e.g., Mobil 1...
Porsche Approved ATF (check manual for specific part number and capacity)
Manual Transmission Fluid:
Porsche Approved gear oil (check manual for specific part number and capacity)
📐 Dimensions
Exterior
Wheelbase:
Approximately 2475 mm (97.4 in)
Length:
Approximately 4360-4390 mm (171.7-172.8 in)
Width:
Approximately 1801 mm (70.9 in)
Height:
Approximately 1282-1295 mm (50.5-51.0 in)
Weights
Curb Weight:
Starting around 1395 kg (3075 lbs) for Boxster, 1370 kg (3019 lbs) for Cayman
Cargo
Front Trunk Capacity:
Approximately 150 liters (5.3 cu ft)
Rear Trunk Capacity:
Approximately 130 liters (4.6 cu ft) for Boxster, 150 liters (5.3 cu ft) for Cayman
Wheels Tires
Wheelbase Variants:
18-inch standard, 19-inch optional
Tire Sizes Examples:
Front: 235/40 R19, Rear: 265/35 R19 (typical for S models)
Bolt Pattern:
5 x 130 mm
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Porsche does not typically submit vehicles for NHTSA or IIHS ratings in the same way as mass-market vehicles, but safety is a core design principle.)
Active Features
Stability Control:
PSM (Porsche Stability Management), including ABS, ASR, ABD, and trailer stabilization
PCM infotainment system with navigation, audio, and communication functions
Connectivity Options:
Bluetooth, USB interface, optional digital radio reception (DAB)
Driver Assistance
Optional Features:
ParkAssist (front and rear), rearview camera, adaptive cruise control (PCCM), lane change assist
Suspension Systems:
Optional Porsche Active Suspension Management (PASM) with adjustable damping
Sport Chronosystem:
Optional Sport Chrono Package for enhanced performance timing and driving modes
🔧 Maintenance
Service Intervals
Oil Change Interval:
Porsche typically recommends an annual oil change or based on the vehicle's Condition Based Service (CBS) system, whichever comes first. (Consult manual for specific mileage/time intervals).
Major Service:
Major services are usually scheduled at larger mileage intervals (e.g., 40,000 miles or 4 years) and include checks of various systems, belts, and fluid replacements.
Fluid Specifications
Engine Oil Type:
Porsche A40 approved synthetic engine oil (e.g., Mobil 1 0W-40 or 5W-40, check manual for exact specification and capacity)
Coolant Type:
Porsche approved G48 (or equivalent) coolant concentrate, mixed 50/50 with distilled water
Brake Fluid Type:
DOT 4 Plus or Porsche DOT 4
Known Issues
Ims Bearing:
The Intermediate Shaft (IMS) bearing issue, prevalent in earlier generations (996/997.1), is generally not a concern for the 9A1 engine in the 981 generation, as it utilizes a different engine design without the IMS bearing.
Pdk Longevity:
PDK transmission fluid changes are critical for longevity. Adherence to the recommended service intervals is essential.
Convertible Top Mechanism:
The convertible top mechanism on Boxster models can require lubrication and adjustment; the manual will detail the specific procedures and potential issues.
Water Pump:
While generally robust, like any component, water pumps can fail over time. The manual will cover diagnosis and replacement procedures.
📚 Vehicle History
Brand Heritage
Heritage:
Porsche has a long and distinguished history in motorsport and the production of high-performance sports cars.
Model Evolution
981 Introduction:
The 981 generation replaced the 987 and represented a significant redesign with a new chassis and updated styling.
Design Philosophy:
Continued the mid-engine roadster (Boxster) and coupe (Cayman) tradition, emphasizing driving purity.
Production
Production Period:
2012-2016 (model years 2013-2015 for this manual)
Manufacturing Location:
Zuffenhausen, Stuttgart, Germany
🏆 Awards & Recognition
Recognitions
Car And Driver:
Often featured on Car and Driver's '10Best' lists or praised for its driving dynamics.
World Performance Car:
The 981 generation received accolades in performance car categories.
Certifications
Iso Certification:
Porsche adheres to stringent ISO certifications for manufacturing and quality control.
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