Porsche Cayman 2005-2008 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Porsche Model: Cayman Model Generation: 987 Model Years: 2005-2008 Codes Chassis Code: 987 👋 Introduction Market Position Vehicle Segment: Mid-engined sports car, premium segment Competitive Analysis Key Competitors: Lotus Elise, BMW Z4, Mercedes-Benz SLK, Audi TT Key Features Driving Dynamics: Renowned for exceptional handling, precise steering, and balanced chassis Powertrain Layout: Mid-engine, rear-wheel drive configuration for optimal weight distribution Target Audience Enthusiast Appeal: Appeals to driving enthusiasts seeking a pure sports car experience and Porsche build quality 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Workshop Manual Language: English Format: PDF Download Availability: Instant Download Usage Rights: Unlimited installations on multiple devices License: Lifetime use, no expiry dates, no renewal fees 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Exhaust System, Cooling System, Lubrication System, Transmission (Manual & Tiptronic), Clutch Chassis: Suspension (Front & Rear), Steering System, Brakes (ABS, PSM), Wheels & Tires Electrical: Engine Control Module (ECM), Transmission Control Module (TCM), Body Control Module (BCM), Lighting Systems, Instrumentation, Audio System, Navigation, Climate Control, Power Accessories, Safety Systems (Airbags, Seatbelts), Security System Bodywork: Exterior Panels, Doors, Hood, Trunk, Bumpers, Interior Trim, Seats, Glass Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks & Top-offs, Belt Inspections, Spark Plug Replacement Diagnostics: Troubleshooting Flowcharts, Diagnostic Trouble Codes (DTCs), Fault Finding Procedures, System Testing Repair: Component Removal & Installation, Sub-assembly Overhaul, System Repair, Wiring Harness Repair, Body Panel Repair Technical Data: Specifications, Tolerances, Torque Values, Wiring Diagrams, Diagnostic Procedures, Component Identification Technical Depth Depth: Comprehensive: From basic servicing to complete engine and transmission rebuilds, including electrical system diagnostics and bodywork repairs. 📊 Manual Specifications File Format Format: PDF Compatibility: Windows and macOS Searchability: Searchable text content for quick information retrieval Print Quality Print Capability: Printable (single pages or entire manual) Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine 2.7L Engine Code: MA1.20 Engine Type: Naturally Aspirated Flat-Six (Boxer) Displacement: 2,687 cc (2.7 Liters) Bore X Stroke: 82.7 mm x 82.9 mm Compression Ratio: 11.0:1 Horsepower: 245 PS (242 hp) @ 6500 rpm Torque: 270 Nm (199 lb-ft) @ 4600-6000 rpm Primary Engine 3.4L Engine Code: MA1.21 Engine Type: Naturally Aspirated Flat-Six (Boxer) Displacement: 3,387 cc (3.4 Liters) Bore X Stroke: 96.0 mm x 78.0 mm Compression Ratio: 11.1:1 Horsepower: 295 PS (291 hp) @ 6200 rpm (Cayman S) Torque: 340 Nm (251 lb-ft) @ 4400-6000 rpm (Cayman S) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) with Electronic Throttle Control Fuel Type: Premium Unleaded Gasoline (95 RON or higher recommended) Engine Management ECU: Bosch Motronic 🔧 Transmission Standard Transmission Type: 6-speed Manual Transaxle Optional Transmission Type: 5-speed Tiptronic S Automatic Features Clutch: Hydraulically operated single dry plate clutch Differentials: Limited Slip Differential (LSD) available as an option/standard on certain trims Fluid Specification Manual Gearbox Oil: Porsche recommends specific gear oils such as Pentosin Gear Oil G50 or equivalent (Refer to Manual for exact specification and capacity, e.g., around 2.2-2.5 liters) Tiptronic Fluid: Porsche ATF JWS 3309 or equivalent (Refer to Manual for exact specification and capacity) 📐 Dimensions Exterior Length: Approximately 4,427 mm (174.3 in) Width: Approximately 1,801 mm (70.9 in) excluding mirrors Height: Approximately 1,301 mm (51.2 in) Wheelbase: Approximately 2,415 mm (95.1 in) Weights Curb Weight Base: Approximately 1,340 kg (2,954 lb) Curb Weight S: Approximately 1,370 kg (3,020 lb) Gross Vehicle Weight Rating: Refer to vehicle documentation, typically around 1,720 kg Cargo Front Trunk Volume: Approximately 150 liters (5.3 cu ft) Rear Trunk Volume: Approximately 260 liters (9.2 cu ft) 🛡️ Safety Features Ratings NHTSA Rating: Not specifically rated by NHTSA in all categories for this model year, but built to rigorous Porsche safety standards. Passive Features Airbags: Front airbags, Side airbags, Head airbags (curtain type) Seatbelts: 3-point inertia reel seat belts with pretensioners and belt force limiters Body Structure: High-strength steel chassis and integrated roll-over protection system Active Features ABS: Anti-lock Braking System (ABS) with integrated EBD Psm: Porsche Stability Management (PSM) system, often including ASR (Anti-Slip Regulation) Traction Control: ASR (Anti-Slip Regulation) integrated with PSM 💡 Technology Features Infotainment Head Unit: PCM (Porsche Communication Management) system featuring CD player, optional navigation, and radio. Audio System: Standard 6-speaker system; optional Bose® High-End Sound System available. Driver Assistance Parking Sensors: Optional ParkAssist (parking sensors) front and rear. Cruise Control: Standard cruise control system. Connectivity Phone Integration: Optional Bluetooth® hands-free phone interface. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 15,000 miles or annually, whichever comes first (refer to owner's manual for exact Porsche specification) Major Service Interval: Porsche recommends a major service typically around 40,000 miles or 4 years, including spark plugs, brake fluid flush, and other checks. Specifics vary and are detailed in the manual. Fluid Specifications Engine Oil Specification: Porsche A40 approved synthetic oil, e.g., Mobil 1...
Engine Control Module (ECM), Transmission Control Module (TCM), Body Control Module (BCM), Lighting Systems, Instrumentation, Audio System, Navigation, Climate Control, Power Accessories, Safety Systems (Airbags, Seatbelts), Security System
Comprehensive: From basic servicing to complete engine and transmission rebuilds, including electrical system diagnostics and bodywork repairs.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Windows and macOS
Searchability:
Searchable text content for quick information retrieval
Print Quality
Print Capability:
Printable (single pages or entire manual)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine 2.7L
Engine Code:
MA1.20
Engine Type:
Naturally Aspirated Flat-Six (Boxer)
Displacement:
2,687 cc (2.7 Liters)
Bore X Stroke:
82.7 mm x 82.9 mm
Compression Ratio:
11.0:1
Horsepower:
245 PS (242 hp) @ 6500 rpm
Torque:
270 Nm (199 lb-ft) @ 4600-6000 rpm
Primary Engine 3.4L
Engine Code:
MA1.21
Engine Type:
Naturally Aspirated Flat-Six (Boxer)
Displacement:
3,387 cc (3.4 Liters)
Bore X Stroke:
96.0 mm x 78.0 mm
Compression Ratio:
11.1:1
Horsepower:
295 PS (291 hp) @ 6200 rpm (Cayman S)
Torque:
340 Nm (251 lb-ft) @ 4400-6000 rpm (Cayman S)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) with Electronic Throttle Control
Fuel Type:
Premium Unleaded Gasoline (95 RON or higher recommended)
Engine Management
ECU:
Bosch Motronic
🔧 Transmission
Standard Transmission
Type:
6-speed Manual Transaxle
Optional Transmission
Type:
5-speed Tiptronic S Automatic
Features
Clutch:
Hydraulically operated single dry plate clutch
Differentials:
Limited Slip Differential (LSD) available as an option/standard on certain trims
Fluid Specification
Manual Gearbox Oil:
Porsche recommends specific gear oils such as Pentosin Gear Oil G50 or equivalent (Refer to Manual for exact specification and capacity, e.g., around 2.2-2.5 liters)
Tiptronic Fluid:
Porsche ATF JWS 3309 or equivalent (Refer to Manual for exact specification and capacity)
📐 Dimensions
Exterior
Length:
Approximately 4,427 mm (174.3 in)
Width:
Approximately 1,801 mm (70.9 in) excluding mirrors
Height:
Approximately 1,301 mm (51.2 in)
Wheelbase:
Approximately 2,415 mm (95.1 in)
Weights
Curb Weight Base:
Approximately 1,340 kg (2,954 lb)
Curb Weight S:
Approximately 1,370 kg (3,020 lb)
Gross Vehicle Weight Rating:
Refer to vehicle documentation, typically around 1,720 kg
Cargo
Front Trunk Volume:
Approximately 150 liters (5.3 cu ft)
Rear Trunk Volume:
Approximately 260 liters (9.2 cu ft)
🛡️ Safety Features
Ratings
NHTSA Rating:
Not specifically rated by NHTSA in all categories for this model year, but built to rigorous Porsche safety standards.
Passive Features
Airbags:
Front airbags, Side airbags, Head airbags (curtain type)
Seatbelts:
3-point inertia reel seat belts with pretensioners and belt force limiters
Body Structure:
High-strength steel chassis and integrated roll-over protection system
Active Features
ABS:
Anti-lock Braking System (ABS) with integrated EBD
Psm:
Porsche Stability Management (PSM) system, often including ASR (Anti-Slip Regulation)
Traction Control:
ASR (Anti-Slip Regulation) integrated with PSM
💡 Technology Features
Infotainment
Head Unit:
PCM (Porsche Communication Management) system featuring CD player, optional navigation, and radio.
Audio System:
Standard 6-speaker system; optional Bose® High-End Sound System available.
Driver Assistance
Parking Sensors:
Optional ParkAssist (parking sensors) front and rear.
Cruise Control:
Standard cruise control system.
Connectivity
Phone Integration:
Optional Bluetooth® hands-free phone interface.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 miles or annually, whichever comes first (refer to owner's manual for exact Porsche specification)
Major Service Interval:
Porsche recommends a major service typically around 40,000 miles or 4 years, including spark plugs, brake fluid flush, and other checks. Specifics vary and are detailed in the manual.
Fluid Specifications
Engine Oil Specification:
Porsche A40 approved synthetic oil, e.g., Mobil 1 0W-40 or 5W-40. Capacity approximately 8.5 liters (refer to manual for exact spec)
Coolant Specification:
Porsche approved coolant (e.g., G48 based, typically a 50/50 mix with distilled water). Capacity approximately 18.5 liters.
Brake Fluid Specification:
DOT 4, Porsche recommends flush every 2 years.
Known Issues
Intermediate Shaft Bearing Ims:
While less common than in earlier 911 models, the IMS bearing failure is a potential concern for some early 987 models. The manual would cover inspection and potential replacement procedures.
Rear Main Seal Rms:
Occasional leaks from the Rear Main Seal are noted in the Cayman community. The manual details the procedure for replacement, which often requires transmission removal.
Clutch Wear:
Clutch wear is a normal maintenance item. The manual provides specifications for clutch disc thickness and engagement for proper function.
Parts Catalogue References
Filter Part Numbers:
Manual will contain references to genuine Porsche part numbers for common service items like oil filters (e.g., 996.107.225.01), air filters, and cabin filters.
📚 Vehicle History
Brand Heritage
Porsche Legacy:
Porsche has a long-standing heritage in motorsport and sports car engineering, known for performance and innovation.
Model Evolution
Cayman Introduction:
The Cayman was introduced in 2005 as Porsche's entry into the premium mid-engined coupe segment, based on the Boxster platform.
Production
Manufacturing Location:
Assembled by Valmet Automotive in Uusikaupunki, Finland, under contract for Porsche.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
While the Cayman itself wasn't explicitly on the 10Best list during these specific years, the Boxster (its sibling) frequently was, indicating the shared platform's excellence.
Ratings
Performance Reviews:
Consistently praised by automotive journalists for its driving dynamics, steering feel, and balanced chassis.
Certifications
Euro Ncap:
The 987 generation vehicles are built to exceed European safety standards, though specific Euro NCAP scores for the Cayman of this era may vary or be consolidated with Boxster data.
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