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Porsche Cayman 2005-2008 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Porsche Model: Cayman Model Generation: 987 Model Years Covered: 2005-2008 Platform Code: 987 👋 Introduction Market Position Vehicle Segment: Sports Car / Grand Tourer Brand Philosophy: Performance, precision engineering, luxury Competitive Analysis Key Competitors Era: Lotus Evora, BMW Z4, Audi TT, Chevrolet Corvette (entry-level variants) Key Features Chassis Layout: Mid-engine, rear-wheel drive Design Inspiration: Successor to the Boxster, sharing platform with 911 Manual Utility: Enables DIY diagnostics, maintenance, and repairs, saving significant costs 📋 Manual Details Coverage Areas Primary Coverage: Workshop Repair and Service All Models Engines Trims: Yes All Transmission Types: Yes Page Count Estimated Pages: Extensive (hundreds of pages) Manual Type Type: Workshop Repair Service Manual Origin: Manufacturer-Issued (Porsche) Language Language: English Format File Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine Service Repair: Comprehensive Transmission Service Repair: Comprehensive Brake System: Detailed Electrical System: Comprehensive (including wiring diagrams) Suspension: Detailed Steering: Detailed Cooling System: Detailed Fuel Injection Fuel System: Detailed Emission System: Detailed HVAC Heater Air Conditioning: Detailed Engine Control System: Detailed Chassis Body: Detailed Restraint System Airbags: Detailed Interior Trim: Detailed Differential Drive Axle: Detailed Periodic Lubrication: Included Procedures Included General Maintenance: Comprehensive Troubleshooting: Comprehensive (integrated with electrical) Repair Procedures: Step-by-step, detailed substeps Disassembly Assembly: Included Cleaning Reinstalling: Included Technical Depth Diagnostic Information: Professional technician level Illustrations Drawings Photos: Detailed, aiding comprehension Component Identification: Enlarged insets for detailed examination Notes Cautions Warnings: Integrated throughout for critical information Wiring Diagrams: Detailed and integrated with electrical troubleshooting Torque Specifications: Included for all critical fasteners Diagnostic Trouble Codes: Coverage of common DTCs and their resolution Special Tool Requirements: Lists required special tools for various procedures Rebuild Procedures: Likely includes procedures for major component rebuilds (engine, transmission) Alignment Specifications: Includes wheel alignment angles and specifications 📊 Manual Specifications File Format PDF Quality: High resolution, suitable for printing Searchable Text: Likely searchable (standard for high-quality PDFs) Print Quality Printable: Full Printable Zoom Functionality: Zoom IN/OUT enabled Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Requirements Software Requirements: Adobe PDF Reader, WinZip Operating System Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Options Base Engine 2005-2006: 3.2L Flat-6 (M97.20) Base Engine 2007-2008: 2.7L Flat-6 (M97.21) Performance Variant Engine: 3.4L Flat-6 (M97.21 - Cayman S) Performance Horsepower 2.7L: 245 hp @ 6500 rpm Torque 2.7L: 273 Nm (202 lb-ft) @ 4600-6000 rpm Horsepower 3.2L: 280 hp @ 6200 rpm Torque 3.2L: 318 Nm (234 lb-ft) @ 4500-6000 rpm Horsepower 3.4L Cayman S: 295 hp @ 6250 rpm Torque 3.4L Cayman S: 340 Nm (251 lb-ft) @ 4400-6000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (95 RON / 91 AKI) Engine Design Engine Layout: Mid-mounted, horizontally opposed (flat-six) Block Material: Aluminum Alloy Cylinder Head Material: Aluminum Alloy Valvetrain: DOHC, 4 valves per cylinder with VarioCam Plus 🔧 Transmission Standard Transmission Standard Gearbox: 6-speed Manual Transaxle Optional Transmission Optional Gearbox: 5-speed Tiptronic S Automatic (with paddle shifters) Features Clutch Type: Hydraulically operated single dry plate clutch Drive Type: Rear-wheel drive 📐 Dimensions Exterior Length: 4427 mm (174.3 in) Width: 1801 mm (70.9 in) Height: 1295 mm (51.0 in) Wheelbase: 2415 mm (95.1 in) Weights Curb Weight Approx: 1380-1450 kg (3042-3197 lbs) depending on configuration Gross Weight Rating: Not specified in product info, but detailed in manual Cargo Front Trunk Volume: 150 liters (5.3 cu ft) Rear Trunk Volume: 260 liters (9.2 cu ft) 🛡️ Safety Features Ratings NHTSA Ratings: Not explicitly stated in product info, but typically high for Porsche IIHS Ratings: Not explicitly stated in product info, but typically high for Porsche Active Features ABS: Standard (Porsche Stability Management - PSM integrated) Traction Control: Standard (Integrated into PSM) Stability Control: Standard (Porsche Stability Management - PSM) Passive Features Airbags: Driver & Passenger front airbags, Side airbags, Head airbags Seatbelts: 3-point inertia-reel seatbelts with pre-tensioners and force limiters Rollover Protection: Integrated rollover protection system (A-pillars and B-pillar hoop) 💡 Technology Features Infotainment Head Unit: Porsche Communication Management (PCM) with optional navigation Audio System: Standard 4-speaker system, optional Bose surround sound system Connectivity: Optional CD changer, Bluetooth preparation (often requires aftermarket module for full functionality) Driver Assistance Cruise Control: Standard Parking Sensors: Optional (ParkAssist) 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 15,000 miles or 1 year (refer to manual for exact Porsche recommendation) Major Service Interval: Every 30,000 miles or 2 years (includes spark plugs, filters, etc.) Fluid Specifications Engine Oil Type: Mobil 1 0W-40 (or approved equivalent as per manual, e.g., A40 standard) Engine Oil Capacity: Approx. 8.5 liters (8.9 US quarts) Coolant Type: Glysantin G48 or equivalent Porsche approved coolant (blue/green color) Brake Fluid Type: DOT 4 (Porsche recommends Pentosin Super DOT 4) Transmission Fluid Manual: Gear oil API GL-4 or GL-5, SAE 75W-90 (specific Porsche part number...
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Porsche Cayman 2005-2008 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Porsche
Model:
Cayman
Model Generation:
987
Model Years Covered:
2005-2008
Platform Code:
987
👋 Introduction
Market Position
Vehicle Segment:
Sports Car / Grand Tourer
Brand Philosophy:
Performance, precision engineering, luxury
Competitive Analysis
Key Competitors Era:
Lotus Evora, BMW Z4, Audi TT, Chevrolet Corvette (entry-level variants)
Key Features
Chassis Layout:
Mid-engine, rear-wheel drive
Design Inspiration:
Successor to the Boxster, sharing platform with 911
Manual Utility:
Enables DIY diagnostics, maintenance, and repairs, saving significant costs
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Repair and Service
All Models Engines Trims:
Yes
All Transmission Types:
Yes
Page Count
Estimated Pages:
Extensive (hundreds of pages)
Manual Type
Type:
Workshop Repair Service Manual
Origin:
Manufacturer-Issued (Porsche)
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Service Repair:
Comprehensive
Transmission Service Repair:
Comprehensive
Brake System:
Detailed
Electrical System:
Comprehensive (including wiring diagrams)
Suspension:
Detailed
Steering:
Detailed
Cooling System:
Detailed
Fuel Injection Fuel System:
Detailed
Emission System:
Detailed
HVAC Heater Air Conditioning:
Detailed
Engine Control System:
Detailed
Chassis Body:
Detailed
Restraint System Airbags:
Detailed
Interior Trim:
Detailed
Differential Drive Axle:
Detailed
Periodic Lubrication:
Included
Procedures Included
General Maintenance:
Comprehensive
Troubleshooting:
Comprehensive (integrated with electrical)
Repair Procedures:
Step-by-step, detailed substeps
Disassembly Assembly:
Included
Cleaning Reinstalling:
Included
Technical Depth
Diagnostic Information:
Professional technician level
Illustrations Drawings Photos:
Detailed, aiding comprehension
Component Identification:
Enlarged insets for detailed examination
Notes Cautions Warnings:
Integrated throughout for critical information
Wiring Diagrams:
Detailed and integrated with electrical troubleshooting
Torque Specifications:
Included for all critical fasteners
Diagnostic Trouble Codes:
Coverage of common DTCs and their resolution
Special Tool Requirements:
Lists required special tools for various procedures
Rebuild Procedures:
Likely includes procedures for major component rebuilds (engine, transmission)
Alignment Specifications:
Includes wheel alignment angles and specifications
📊 Manual Specifications
File Format
PDF Quality:
High resolution, suitable for printing
Searchable Text:
Likely searchable (standard for high-quality PDFs)
Print Quality
Printable:
Full Printable
Zoom Functionality:
Zoom IN/OUT enabled
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Operating System Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine Options
Base Engine 2005-2006:
3.2L Flat-6 (M97.20)
Base Engine 2007-2008:
2.7L Flat-6 (M97.21)
Performance Variant Engine:
3.4L Flat-6 (M97.21 - Cayman S)
Performance
Horsepower 2.7L:
245 hp @ 6500 rpm
Torque 2.7L:
273 Nm (202 lb-ft) @ 4600-6000 rpm
Horsepower 3.2L:
280 hp @ 6200 rpm
Torque 3.2L:
318 Nm (234 lb-ft) @ 4500-6000 rpm
Horsepower 3.4L Cayman S:
295 hp @ 6250 rpm
Torque 3.4L Cayman S:
340 Nm (251 lb-ft) @ 4400-6000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (95 RON / 91 AKI)
Engine Design
Engine Layout:
Mid-mounted, horizontally opposed (flat-six)
Block Material:
Aluminum Alloy
Cylinder Head Material:
Aluminum Alloy
Valvetrain:
DOHC, 4 valves per cylinder with VarioCam Plus
🔧 Transmission
Standard Transmission
Standard Gearbox:
6-speed Manual Transaxle
Optional Transmission
Optional Gearbox:
5-speed Tiptronic S Automatic (with paddle shifters)
Features
Clutch Type:
Hydraulically operated single dry plate clutch
Drive Type:
Rear-wheel drive
📐 Dimensions
Exterior
Length:
4427 mm (174.3 in)
Width:
1801 mm (70.9 in)
Height:
1295 mm (51.0 in)
Wheelbase:
2415 mm (95.1 in)
Weights
Curb Weight Approx:
1380-1450 kg (3042-3197 lbs) depending on configuration
Gross Weight Rating:
Not specified in product info, but detailed in manual
Cargo
Front Trunk Volume:
150 liters (5.3 cu ft)
Rear Trunk Volume:
260 liters (9.2 cu ft)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Not explicitly stated in product info, but typically high for Porsche
IIHS Ratings:
Not explicitly stated in product info, but typically high for Porsche
Active Features
ABS:
Standard (Porsche Stability Management - PSM integrated)
Traction Control:
Standard (Integrated into PSM)
Stability Control:
Standard (Porsche Stability Management - PSM)
Passive Features
Airbags:
Driver & Passenger front airbags, Side airbags, Head airbags
Seatbelts:
3-point inertia-reel seatbelts with pre-tensioners and force limiters
Rollover Protection:
Integrated rollover protection system (A-pillars and B-pillar hoop)
💡 Technology Features
Infotainment
Head Unit:
Porsche Communication Management (PCM) with optional navigation
Audio System:
Standard 4-speaker system, optional Bose surround sound system
Connectivity:
Optional CD changer, Bluetooth preparation (often requires aftermarket module for full functionality)
Driver Assistance
Cruise Control:
Standard
Parking Sensors:
Optional (ParkAssist)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 miles or 1 year (refer to manual for exact Porsche recommendation)
Major Service Interval:
Every 30,000 miles or 2 years (includes spark plugs, filters, etc.)
Fluid Specifications
Engine Oil Type:
Mobil 1 0W-40 (or approved equivalent as per manual, e.g., A40 standard)
Engine Oil Capacity:
Approx. 8.5 liters (8.9 US quarts)
Coolant Type:
Glysantin G48 or equivalent Porsche approved coolant (blue/green color)
Brake Fluid Type:
DOT 4 (Porsche recommends Pentosin Super DOT 4)
Transmission Fluid Manual:
Gear oil API GL-4 or GL-5, SAE 75W-90 (specific Porsche part number in manual)
Transmission Fluid Tiptronic:
Special ATF (e.g., ATF Dextron III or approved Porsche equivalent - specific part number in manual)
Known Issues
Intermediate Shaft Bearing Ims:
While less prevalent than on 911s of the era, some early M97 engines can be susceptible. Manual will detail inspection/prevention.
Rear Main Seal Leak:
Can occur, typically noted during clutch replacement. Manual covers diagnosis and replacement.
Variocam Solenoids:
Occasional failure, leading to rough idle or check engine light. Manual guides diagnosis.
Pdk Transmission Issues:
N/A for this generation (PDK was introduced later); Tiptronic S is the automatic option.
📚 Vehicle History
Brand Heritage
Founder:
Ferdinand Porsche
Founding Year:
1931
Core Competency:
Motorsport, performance sports cars
Model Evolution
Predecessor:
No direct predecessor; first mid-engine Porsche coupe
Platform Sharing:
Shared platform and many components with the Porsche Boxster (987 generation)
Introduction Year:
2005 (for model year 2006)
Production
Manufacturing Location:
Zuffenhausen, Germany (with final assembly at Valmet Automotive in Uusikaupunki, Finland for early models)
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
Cayman S named to Car and Driver's 10Best list multiple times during its production run.
Motor Trend Car Of The Year:
Contender status, but not awarded for this model year range.
Wrd Car Of The Year:
Often praised for handling and driving dynamics by automotive journalists.
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