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Porsche Cayman & Cayman S 987 2005-2008 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Porsche Model: Cayman Model Variant: Cayman S Generation Generation Code: 987 Codes Chassis Code: 987C 👋 Introduction Market Position Segment: Mid-engine sports coupe, premium segment Competitive Analysis Competitors: Lotus Exige, Chevrolet Corvette (early C6), Nissan 350Z, BMW Z4 M Coupe Key Features Vehicle Strengths: Exceptional handling, balanced chassis, powerful flat-six engines, driver-focused cockpit, high-quality construction Manual Value Proposition Benefits For Owner: Enables DIY maintenance, diagnostics, and repairs, saving costs and fostering a deeper understanding of the vehicle's mechanics. Manual Scope Applicability: Comprehensive coverage for all aspects of servicing, repair, and troubleshooting for the specified Porsche Cayman and Cayman S models. Manual Licensing Usage Rights: Lifetime usage on multiple devices, no expiry or renewal fees. 📋 Manual Details Coverage Areas Covered Years: 2005, 2006, 2007, 2008 Page Count Estimated Page Count: Hundreds (exact number not specified, but described as extensive) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Major Systems: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, HVAC, Electrical System, Bodywork, Interior Components, Fuel System, Cooling System, Exhaust System, Lubrication System Electrical Diagnostics: Detailed wiring diagrams, fuse locations, component testing, diagnostic trouble codes (DTCs) Procedures Included Maintenance And Repair: Scheduled Maintenance, Routine Servicing, Troubleshooting, Diagnostics, Repair Procedures, Component Replacement, Overhauls, Electrical Troubleshooting, Body Repair Engine Overhaul: Detailed instructions for engine disassembly, inspection, reassembly, and tuning. Suspension And Steering: Alignment procedures, component replacement (struts, control arms, tie rods), power steering system service. Technical Depth Level Of Detail: Professional-grade, step-by-step instructions, detailed diagrams, exploded views, technical specifications, torque values, diagnostic codes Diagnostic Tools: Covers procedures requiring specialized Porsche diagnostic equipment (e.g., PIWIS) for certain electronic system diagnostics. 📊 Manual Specifications File Format Format Details: PDF, compatible with Windows and MAC, printable Searchability: Searchable PDF text (depending on the original scan quality). Print Quality Printability: High-resolution images and diagrams suitable for printing individual pages or the entire manual Binding Type Binding: N/A (Digital Download - PDF) Paper Type Paper: N/A (Digital Download - PDF) ⚙️ Engine Specifications Primary Engine Cayman Engine Type: Mid-mounted, naturally aspirated flat-six (Boxer) Displacement Liters: 2.7 Engine Code Range: MA1.21 Horsepower Hp: 245 Torque Lb Ft: 221 Primary Engine Cayman S Engine Type: Mid-mounted, naturally aspirated flat-six (Boxer) Displacement Liters: 3.4 Engine Code Range: MA1.22 Horsepower Hp: 295 Torque Lb Ft: 251 Fuel System Fuel Injection: Direct Fuel Injection (DFI) on later models, Port Injection on early 987.1 models Fuel Type Required: Premium Unleaded Gasoline (91 Octane or higher) Lubrication Oil Type Recommendation: Fully Synthetic SAE 0W-40 (Mobil 1 or equivalent) Performance 0 60 Mph Times Seconds: Approx. 5.5s (Cayman), Approx. 4.9s (Cayman S) 🔧 Transmission Standard Transmission Type: 6-speed Manual Transaxle Optional Transmission Type: 5-speed Tiptronic S Automatic Transaxle Features Drivetrain: Rear-wheel drive Transmission Fluid Spec Manual Gearbox Oil: Porsche Type 000 043 204 55 (or equivalent API GL-4/GL-5 SAE 75W-90 Synthetic) Tiptronic Fluid: Mobil ATF LT 71141 (or equivalent Pentosin ATF 1) 📐 Dimensions Exterior Length Cayman: 4427 mm (174.3 in) Exterior Width Cayman: 1801 mm (70.9 in) Exterior Height Cayman: 1301 mm (51.2 in) Wheelbase Cayman: 2415 mm (95.1 in) Weights Curb Weight Kg Manual: 1340 kg (Cayman), 1370 kg (Cayman S) 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (estimated for the era, specific tests for Cayman 987 are limited) Active Features Standard Systems: Anti-lock Braking System (ABS), Electronic Stability Program (PSM - Porsche Stability Management), Traction Control (ASR) Passive Features Airbags: Driver and front passenger airbags, side airbags (thorax) 💡 Technology Features Infotainment Audio System: Standard Porsche CDR 24, optional Bose High-End Surround Sound System. Navigation: Optional PCM (Porsche Communication Management) with navigation system. Driver Assistance Cruise Control: Standard feature Connectivity Bluetooth: Optional on some models, often integrated with PCM 🔧 Maintenance Service Intervals Minor Oil Change: Typically 10,000 miles or annually, whichever comes first, but check specific manual for variations. Service Intervals Major Major Service: Spark plugs, ignition coils, drive belts typically around 40,000-60,000 miles. Refer to manual for precise intervals. Fluid Specifications Coolant Type: Glysantin G48 or equivalent (Blue/Violet) Brake Fluid Type: DOT 4 (PS Brake Fluid or equivalent) Known Issues Common Problems: Intermediate Shaft (IMS) bearing failure (more prevalent on earlier Boxster models but can affect some early Caymans), Clutch wear, RMS (Rear Main Seal) leaks, Ignition coil failure, Variocam actuator issues. Parts Replacement Air Filter Part Number Example: Porsche OEM 997.107.055.00 (for 3.4L, verify for specific engine) Oil Filter Part Number Example: Porsche OEM 997.107.225.00 (or Mann HU 713/1x) 📚 Vehicle History Brand Heritage Foundation Legacy: Porsche, renowned for performance sports cars and racing pedigree since the 1930s. Model Evolution Introduction Year: Cayman introduced for the 2006 model year as Porsche's first coupe version of the mid-engined roadster (Boxster). Production Manufacturing Plant: Zuffenhausen, Germany 🏆 Awards & Recognition Recognitions Car And Driver Annual List: Often...
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Porsche Cayman & Cayman S 987 2005-2008 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Porsche
Model:
Cayman
Model Variant:
Cayman S
Generation
Generation Code:
987
Codes
Chassis Code:
987C
👋 Introduction
Market Position
Segment:
Mid-engine sports coupe, premium segment
Competitive Analysis
Competitors:
Lotus Exige, Chevrolet Corvette (early C6), Nissan 350Z, BMW Z4 M Coupe
Key Features
Vehicle Strengths:
Exceptional handling, balanced chassis, powerful flat-six engines, driver-focused cockpit, high-quality construction
Manual Value Proposition
Benefits For Owner:
Enables DIY maintenance, diagnostics, and repairs, saving costs and fostering a deeper understanding of the vehicle's mechanics.
Manual Scope
Applicability:
Comprehensive coverage for all aspects of servicing, repair, and troubleshooting for the specified Porsche Cayman and Cayman S models.
Manual Licensing
Usage Rights:
Lifetime usage on multiple devices, no expiry or renewal fees.
📋 Manual Details
Coverage Areas
Covered Years:
2005, 2006, 2007, 2008
Page Count
Estimated Page Count:
Hundreds (exact number not specified, but described as extensive)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF Download
📖 Manual Coverage
Systems Covered
Major Systems:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, HVAC, Electrical System, Bodywork, Interior Components, Fuel System, Cooling System, Exhaust System, Lubrication System
Electrical Diagnostics:
Detailed wiring diagrams, fuse locations, component testing, diagnostic trouble codes (DTCs)
Procedures Included
Maintenance And Repair:
Scheduled Maintenance, Routine Servicing, Troubleshooting, Diagnostics, Repair Procedures, Component Replacement, Overhauls, Electrical Troubleshooting, Body Repair
Engine Overhaul:
Detailed instructions for engine disassembly, inspection, reassembly, and tuning.
Suspension And Steering:
Alignment procedures, component replacement (struts, control arms, tie rods), power steering system service.
Technical Depth
Level Of Detail:
Professional-grade, step-by-step instructions, detailed diagrams, exploded views, technical specifications, torque values, diagnostic codes
Diagnostic Tools:
Covers procedures requiring specialized Porsche diagnostic equipment (e.g., PIWIS) for certain electronic system diagnostics.
📊 Manual Specifications
File Format
Format Details:
PDF, compatible with Windows and MAC, printable
Searchability:
Searchable PDF text (depending on the original scan quality).
Print Quality
Printability:
High-resolution images and diagrams suitable for printing individual pages or the entire manual
Binding Type
Binding:
N/A (Digital Download - PDF)
Paper Type
Paper:
N/A (Digital Download - PDF)
⚙️ Engine Specifications
Primary Engine Cayman
Engine Type:
Mid-mounted, naturally aspirated flat-six (Boxer)
Displacement Liters:
2.7
Engine Code Range:
MA1.21
Horsepower Hp:
245
Torque Lb Ft:
221
Primary Engine Cayman S
Engine Type:
Mid-mounted, naturally aspirated flat-six (Boxer)
Displacement Liters:
3.4
Engine Code Range:
MA1.22
Horsepower Hp:
295
Torque Lb Ft:
251
Fuel System
Fuel Injection:
Direct Fuel Injection (DFI) on later models, Port Injection on early 987.1 models
Fuel Type Required:
Premium Unleaded Gasoline (91 Octane or higher)
Lubrication
Oil Type Recommendation:
Fully Synthetic SAE 0W-40 (Mobil 1 or equivalent)
Performance
0 60 Mph Times Seconds:
Approx. 5.5s (Cayman), Approx. 4.9s (Cayman S)
🔧 Transmission
Standard Transmission
Type:
6-speed Manual Transaxle
Optional Transmission
Type:
5-speed Tiptronic S Automatic Transaxle
Features
Drivetrain:
Rear-wheel drive
Transmission Fluid Spec
Manual Gearbox Oil:
Porsche Type 000 043 204 55 (or equivalent API GL-4/GL-5 SAE 75W-90 Synthetic)
Tiptronic Fluid:
Mobil ATF LT 71141 (or equivalent Pentosin ATF 1)
📐 Dimensions
Exterior Length
Cayman:
4427 mm (174.3 in)
Exterior Width
Cayman:
1801 mm (70.9 in)
Exterior Height
Cayman:
1301 mm (51.2 in)
Wheelbase
Cayman:
2415 mm (95.1 in)
Weights
Curb Weight Kg Manual:
1340 kg (Cayman), 1370 kg (Cayman S)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (estimated for the era, specific tests for Cayman 987 are limited)
Active Features
Standard Systems:
Anti-lock Braking System (ABS), Electronic Stability Program (PSM - Porsche Stability Management), Traction Control (ASR)
Passive Features
Airbags:
Driver and front passenger airbags, side airbags (thorax)
💡 Technology Features
Infotainment
Audio System:
Standard Porsche CDR 24, optional Bose High-End Surround Sound System.
Navigation:
Optional PCM (Porsche Communication Management) with navigation system.
Driver Assistance
Cruise Control:
Standard feature
Connectivity
Bluetooth:
Optional on some models, often integrated with PCM
🔧 Maintenance
Service Intervals Minor
Oil Change:
Typically 10,000 miles or annually, whichever comes first, but check specific manual for variations.
Service Intervals Major
Major Service:
Spark plugs, ignition coils, drive belts typically around 40,000-60,000 miles. Refer to manual for precise intervals.
Fluid Specifications
Coolant Type:
Glysantin G48 or equivalent (Blue/Violet)
Brake Fluid Type:
DOT 4 (PS Brake Fluid or equivalent)
Known Issues
Common Problems:
Intermediate Shaft (IMS) bearing failure (more prevalent on earlier Boxster models but can affect some early Caymans), Clutch wear, RMS (Rear Main Seal) leaks, Ignition coil failure, Variocam actuator issues.
Parts Replacement
Air Filter Part Number Example:
Porsche OEM 997.107.055.00 (for 3.4L, verify for specific engine)
Oil Filter Part Number Example:
Porsche OEM 997.107.225.00 (or Mann HU 713/1x)
📚 Vehicle History
Brand Heritage
Foundation Legacy:
Porsche, renowned for performance sports cars and racing pedigree since the 1930s.
Model Evolution
Introduction Year:
Cayman introduced for the 2006 model year as Porsche's first coupe version of the mid-engined roadster (Boxster).
Production
Manufacturing Plant:
Zuffenhausen, Germany
🏆 Awards & Recognition
Recognitions
Car And Driver Annual List:
Often featured in Car and Driver's 10Best lists for its class and driving dynamics.
Ratings
Handling Reputation:
Universally praised by automotive press for its sharp handling, steering feedback, and chassis balance.
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