Renault 5 Complete Workshop Service Repair Manual 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996
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🏷️ Basic Information Identification Make: Renault Model: 5 Model Generation: B0/1/2, C40, R40, R53, R54, R55, R56, R57, R58, R59, R60, R61, R62, R63, R64, R65, R66, R67, R68, R69 Model Codes: Often referred to internally and by enthusiasts with chassis codes reflecting different generations and body styles. 👋 Introduction Market Position Segment: Supermini / City Car Target Audience: Enthusiasts, DIY mechanics, classic car owners seeking to maintain or restore their Renault 5. Competitive Analysis Competitors: Ford Fiesta, Volkswagen Polo, Peugeot 205, Fiat Uno, Vauxhall Nova/Opel Corsa A. Key Features Manual Value Proposition: Enables cost-effective DIY repairs and maintenance, empowers owners with in-depth technical knowledge. Vehicle Appeal: Iconic French design, lightweight and agile handling, practical for urban use, strong performance in performance variants (e.g., GT Turbo). 📋 Manual Details Coverage Areas Vehicle Years: 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996 Models Covered: All Models/Engines/Trim/Transmission Types Page Count Estimated Page Count: Extensive, typically several hundred pages for a complete workshop manual covering all systems. Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (including carburetor and injection variants), cooling system, exhaust system, fuel system, transmission (manual and automatic), clutch, drive shafts, differentials. Chassis: Suspension (front and rear), steering system, braking system (including ABS for later models), wheels and tires. Electrical: Ignition system, starting system, charging system, lighting system, instrumentation, wiring diagrams, body electricals (wipers, washers, horn, seats, etc.). Body And Interior: Body construction, exterior panels, doors, windows, interior trim, seats, heating and ventilation, air conditioning (where applicable). Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-ups, tune-ups, spark plug replacement, belt inspection and replacement. Repair: Engine overhaul, transmission repair/rebuild, brake caliper/drum service, suspension component replacement, steering rack service, electrical component diagnosis and replacement, body panel repair. Diagnostics And Troubleshooting: Step-by-step guides for identifying and resolving common and uncommon faults across all vehicle systems. Technical Specifications: Torque specifications, clearances, tolerances, timing marks, fluid capacities, electrical system data, diagnostic trouble codes (DTCs) interpretation where applicable for OBD-I systems. Technical Depth Depth: Comprehensive, covering everything from routine maintenance to complete engine and transmission rebuilds, including detailed troubleshooting. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High quality, designed for clear reproduction of text and diagrams. Printable. Binding Type Binding Type: N/A (Downloadable PDF) Paper Type Paper Type: N/A (Downloadable PDF) ⚙️ Engine Specifications Primary Engine Engine Variants Covered: Inline-4 cylinder petrol engines, including OHV and OHC configurations. Common displacements range from 845cc to 1397cc. Diesel variants may also be covered depending on the specific manual compilation. Performance Horsepower Range: Approximately 34 hp (0.8L) to over 120 hp (1.4L GT Turbo). Torque Range: Varies significantly with engine size and type, from around 60 Nm to over 160 Nm. Fuel System Fuel Delivery: Carburetor (single-point and multi-point) for most standard models, fuel injection (single-point and multi-point) for performance and later variants. Cylinder Head Valvetrain: OHV (Overhead Valve) and OHC (Overhead Camshaft) depending on the engine family. Cooling System Type: Water-cooled, pressurized system with a radiator, fan, and thermostat. 🔧 Transmission Standard Manual Transmission: 4-speed and 5-speed manual transmissions were common. Optional Automatic Transmission: Some models offered an automatic transmission (e.g., 3-speed). Features Clutch Type: Dry single-plate clutch, hydraulically or cable operated. Fluid Specification Transmission Fluid Type: Typically GL-4 gear oil (e.g., SAE 75W-80 or SAE 80W-90), specific viscosity and API rating detailed in the manual. 📐 Dimensions Exterior Body Styles: Primarily 3-door hatchback. Some markets may have had 5-door variants. Length: Approximately 3,620 mm to 3,700 mm, depending on generation and bumper type. Width: Approximately 1,590 mm to 1,630 mm. Height: Approximately 1,380 mm to 1,420 mm. Weights Curb Weight: Ranges from approximately 750 kg to 950 kg, depending on engine and equipment. Gross Vehicle Weight: Typically around 1200-1300 kg, consult specific model data. 🛡️ Safety Features Ratings Crash Safety Era: Developed during an era where safety regulations were evolving. Later models may have improved crash structures compared to early versions. Active Features Braking System: Front disc brakes, rear drum brakes. Later models and performance variants may feature all-around disc brakes and ABS. Passive Features Seatbelts: Standard fitment of front seatbelts. Rear seatbelts were also common in later years. Body Structure: Integrated safety cage design with crumple zones. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette players were common, often with basic speaker systems. Manual may cover installation/removal and basic troubleshooting. Driver Assistance ABS: Anti-lock Braking System (ABS) was optional on higher trims or later models. Manual will cover ABS system diagnosis and repair. Connectivity Diagnostics: OBD-I systems were phased in during these years. The manual will provide diagnostic codes and procedures for engine management. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 miles (8,000-12,000 km) or...
Step-by-step guides for identifying and resolving common and uncommon faults across all vehicle systems.
Technical Specifications:
Torque specifications, clearances, tolerances, timing marks, fluid capacities, electrical system data, diagnostic trouble codes (DTCs) interpretation where applicable for OBD-I systems.
Technical Depth
Depth:
Comprehensive, covering everything from routine maintenance to complete engine and transmission rebuilds, including detailed troubleshooting.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High quality, designed for clear reproduction of text and diagrams. Printable.
Binding Type
Binding Type:
N/A (Downloadable PDF)
Paper Type
Paper Type:
N/A (Downloadable PDF)
⚙️ Engine Specifications
Primary Engine
Engine Variants Covered:
Inline-4 cylinder petrol engines, including OHV and OHC configurations. Common displacements range from 845cc to 1397cc. Diesel variants may also be covered depending on the specific manual compilation.
Performance
Horsepower Range:
Approximately 34 hp (0.8L) to over 120 hp (1.4L GT Turbo).
Torque Range:
Varies significantly with engine size and type, from around 60 Nm to over 160 Nm.
Fuel System
Fuel Delivery:
Carburetor (single-point and multi-point) for most standard models, fuel injection (single-point and multi-point) for performance and later variants.
Cylinder Head
Valvetrain:
OHV (Overhead Valve) and OHC (Overhead Camshaft) depending on the engine family.
Cooling System
Type:
Water-cooled, pressurized system with a radiator, fan, and thermostat.
🔧 Transmission
Standard
Manual Transmission:
4-speed and 5-speed manual transmissions were common.
Optional
Automatic Transmission:
Some models offered an automatic transmission (e.g., 3-speed).
Features
Clutch Type:
Dry single-plate clutch, hydraulically or cable operated.
Fluid Specification
Transmission Fluid Type:
Typically GL-4 gear oil (e.g., SAE 75W-80 or SAE 80W-90), specific viscosity and API rating detailed in the manual.
📐 Dimensions
Exterior
Body Styles:
Primarily 3-door hatchback. Some markets may have had 5-door variants.
Length:
Approximately 3,620 mm to 3,700 mm, depending on generation and bumper type.
Width:
Approximately 1,590 mm to 1,630 mm.
Height:
Approximately 1,380 mm to 1,420 mm.
Weights
Curb Weight:
Ranges from approximately 750 kg to 950 kg, depending on engine and equipment.
Gross Vehicle Weight:
Typically around 1200-1300 kg, consult specific model data.
🛡️ Safety Features
Ratings
Crash Safety Era:
Developed during an era where safety regulations were evolving. Later models may have improved crash structures compared to early versions.
Active Features
Braking System:
Front disc brakes, rear drum brakes. Later models and performance variants may feature all-around disc brakes and ABS.
Passive Features
Seatbelts:
Standard fitment of front seatbelts. Rear seatbelts were also common in later years.
Body Structure:
Integrated safety cage design with crumple zones.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette players were common, often with basic speaker systems. Manual may cover installation/removal and basic troubleshooting.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was optional on higher trims or later models. Manual will cover ABS system diagnosis and repair.
Connectivity
Diagnostics:
OBD-I systems were phased in during these years. The manual will provide diagnostic codes and procedures for engine management.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil type. Refer to manual for exact specifications.
Spark Plug Replacement:
Intervals vary by plug type, often around 20,000-30,000 miles (30,000-50,000 km).
Timing Belt Replacement:
Critical for OHC engines. Intervals typically range from 40,000-60,000 miles (60,000-100,000 km) or 4-5 years. The manual will provide precise intervals and procedure.
Fluid Specifications
Engine Oil Type:
API SG or higher, with viscosity typically SAE 10W-40 or SAE 15W-50. Refer to manual for specific engine requirements.
Coolant Type:
Ethylene glycol-based antifreeze, mixed with distilled water (50/50 ratio). Manual will specify type and capacity.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid. Manual will specify exact type and change interval.
Known Issues
Rust And Corrosion:
Common on older vehicles, particularly wheel arches, sills, and rear suspension mounting points. The manual will cover body repair procedures.
Electrical Gremlins:
Older wiring and connectors can degrade, leading to intermittent issues. Detailed wiring diagrams in the manual are essential for diagnosis.
Carburetor Issues:
Carburetors can become gummed up with age, requiring cleaning and adjustment. The manual details the procedures.
Suspension Wear:
Components like ball joints, tie rod ends, and bushings can wear, affecting handling and steering feel. Manual provides inspection and replacement guidance.
📚 Vehicle History
Brand Heritage
Renault Legacy:
Renault has a long history of producing innovative and popular small cars, with the Renault 5 being a significant part of that lineage, following the success of the R4 and R6.
Model Evolution
First Generation:
Launched in 1972, the original Renault 5 (R122) was revolutionary with its plastic bumpers and transverse engine layout. Covered by earlier manuals.
Second Generation:
The Supercinq (or Renault 5) 'Type C' generation, introduced in 1984, offered a more modern design, improved aerodynamics, and a wider range of engines. This is the primary focus of the manual.
Performance Variants:
Iconic models include the Renault 5 Alpine/Gordini and the potent Renault 5 Turbo (mid-engined homologation special) and GT Turbo, all contributing to its sporting image.
Production
Production Period:
The second generation (Supercinq) was produced from 1984 to 1996. This manual covers the later years of this generation.
Manufacturing Locations:
Primarily France, but also produced in other Renault plants globally, including Spain and Yugoslavia.
🏆 Awards & Recognition
Recognitions
Model Legacy:
The Renault 5 is widely recognized as a groundbreaking and iconic car of its era, praised for its innovative design and practicality.
Driving Dynamics:
Despite its economy car origins, certain models like the GT Turbo earned acclaim for their sporty handling and performance, often punching above their weight class.
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