🏷️ Basic Information Identification Make: Rover Model: 25 / MG ZR Codes Platform Code: R3 (Rover 200 replacement) 👋 Introduction Market Position Target Audience: DIY mechanics, independent workshops, and owners seeking detailed repair information. Competitive Analysis Value Proposition: Offers significant cost savings on repairs and maintenance compared to dealership services. Essential for long-term vehicle ownership. Key Features Completeness: OEM (Original Equipment Manufacturer) quality and completeness, providing authentic factory procedures. Usability: User-friendly PDF format with bookmarks for easy navigation. 📋 Manual Details Coverage Areas Primary Models Covered: Rover 25, MG ZR Engine Variants Covered: K Series, L Series Page Count Total Pages: 3000+ Manual Type Type: Factory Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, diagnosis, maintenance, cooling, lubrication, fuel delivery, ignition (K-Series & L-Series) Engine Management: ECU, sensors, actuators, emission control systems Transmission: Manual and automatic transmission overhaul, diagnosis, maintenance, clutch systems Chassis Suspension: Front and rear suspension, steering systems, wheel alignment Braking System: Hydraulic systems, ABS, disc and drum brake overhaul, maintenance Electrical System: Wiring diagrams, battery, charging system, lighting, starting system, body electrics Bodywork: Body panel repair, interior trim, accident repair procedures Heating Ventilation Air Conditioning: HVAC system diagnosis and repair Procedures Included Maintenance: Scheduled servicing, fluid changes, filter replacements, lubrication Troubleshooting: Diagnostic flowcharts, fault finding procedures, common issue resolution Repair: Component removal and installation, adjustment procedures, overhaul instructions Overhaul: Detailed engine and transmission rebuild procedures Accessory Fitting: Instructions for fitting factory-approved accessories Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics. Diagnostic Tools: T4 Diagnostic system information included 📊 Manual Specifications File Format Accessibility: Single PDF file with bookmarks, no software installation required. Print Quality Printable: Easily printable, allowing users to print specific sections or the entire manual. Binding Type Digital Format: N/A (Digital PDF) Paper Type Digital Medium: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Families: K Series (e.g., 1.4, 1.6, 1.8, 2.0 litre petrol), L Series (e.g., 2.0 litre diesel) Performance K Series Typical Output: 1.6L (103 bhp @ 6000 rpm / 108 lb-ft @ 4000 rpm), 1.8L (117 bhp @ 5500 rpm / 121 lb-ft @ 3000 rpm), 2.0L VVC (143 bhp @ 6000 rpm / 150 lb-ft @ 4500 rpm) - varies by specific model and tune. L Series Typical Output: 2.0L Diesel (82 bhp @ 4200 rpm / 120 lb-ft @ 2000 rpm) - LDV variant. Fuel System K Series Fuel Delivery: Multi-point electronic fuel injection (MPI). L Series Fuel Delivery: Indirect injection diesel with turbocharging (in some variants). Technical Details K Series Head Gasket Note: The manual will detail specific procedures and torque settings for the K-Series engine, including head gasket maintenance and common issues related to the elastomeric sealants. 🔧 Transmission Standard Manual Transmission: PG1 5-speed manual gearbox (common across many K-Series models). Optional Automatic Transmission: Optional CVT (Continuously Variable Transmission) or conventional automatic for certain models/engines. Features Clutch Type: Hydraulically operated dry single plate clutch. Fluid Specifications Manual Transmission Fluid: Likely API GL-4, SAE 75W/90 or 80W/90 (specific grades detailed in manual). Automatic Transmission Fluid: Specific ATF (Automatic Transmission Fluid) type, likely a Dexron III equivalent (specific grades detailed in manual). 📐 Dimensions Exterior Overall Length: Approx. 4034 mm (Rover 25) Overall Width: Approx. 1728 mm (Rover 25) Overall Height: Approx. 1412 mm (Rover 25) Weights Kerb Weight: Approx. 1150-1250 kg (varies by engine and specification) Gross Vehicle Weight: Approx. 1600-1700 kg (varies) 🛡️ Safety Features Ratings Euro Ncap Rating: 3-star (Rover 25, tested 2001). Active Features ABS: Anti-lock Braking System (ABS) available on many models. Traction Control: Traction Control System (TCS) available on some higher-specification models. Passive Features Airbags: Driver and front passenger airbags standard; side airbags optional on some models. Seatbelts: Pre-tensioning front seatbelts. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette or CD player with basic speaker systems. Upgrade paths for audio are not explicitly covered but component removal/installation is. Driver Assistance Cruise Control: Optional on some models. Connectivity Remote Central Locking: Available on most models. Diagnostic Interface T4 Diagnostic: The manual explicitly mentions the T4 Diagnostic system, indicating coverage of electronic diagnostics and parameter reading common with MG Rover vehicles of this era. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 12,500 miles or 12 months, whichever comes first (refer to manual for specific engine/oil type recommendations). Cambelt Replacement: K-Series: Recommended every 60,000 miles or 4-5 years. Crucial due to interference engine design. L-Series: Timing belt replacement intervals typically longer, often 72,000 miles or 6 years (verify in manual). Fluid Specifications Engine Oil K Series: 10W/40 or 5W/30 Synthetic (API SL/SM, ACEA A3/B3 or A3/B4) - consult manual for precise grade and capacity. Engine Oil L Series: 15W/40 or 5W/30 Semi-Synthetic or Synthetic Diesel Engine Oil (API CF/CF-4/CG-4/CH-4) - consult manual for precise...