ROVER 414 Service Repair Workshop Manual 1995-1999
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🏷️ Basic Information Identification Make: Rover Model: 414 Generation: SD (R8) Production Years: 1995-1999 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, Rover 400 series owners seeking comprehensive repair and maintenance information. Competitive Analysis Comparison: Positioned as superior to cheaper, incomplete manuals. Emphasizes accuracy, completeness, and ease of use for effective DIY repairs. Key Features Features: Highly detailed, comprehensive coverage, easy-to-use PDF format, excellent table of contents, guarantees customer satisfaction. 📋 Manual Details Coverage Areas Covered Models: All Rover 414 variants (e.g., Saloon, Fastback) Page Count Estimated Pages: Hundreds of pages (precise count not specified but indicated as extensive) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine mechanicals, tuning, diagnostics, cooling system, lubrication system, fuel system, ignition system, exhaust system. Transmission: Manual and automatic transmission overhaul, servicing, clutch operation, driveshafts, differentials. Brakes: Hydraulic system, front and rear brake systems (discs/drums), ABS (if equipped), parking brake, fluid specifications. Suspension: Front and rear suspension components, steering system, wheel alignment specifications. Electrical: Wiring diagrams, lighting system, charging system, starting system, instrumentation, body electricals, ECU diagnostics. Bodywork: Body panel removal and installation, interior trim, glass, door mechanisms, body repair procedures. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, coolant changes, brake fluid changes. Repair: Engine rebuilds, transmission repairs, brake caliper overhauls, suspension component replacement, electrical component diagnosis and repair. Troubleshooting: Diagnostic procedures for common faults, symptom-based troubleshooting guides, fault code interpretation (OBD-I/II as applicable). Restoration: Detailed instructions for refurbishing and restoring various vehicle systems and components. Technical Depth Depth: Comprehensive: From basic servicing to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable (typical for high-quality PDF manuals). Print Quality Quality: High resolution, suitable for printing. Binding Type Type: Digital Download (N/A for physical binding) Paper Type Type: N/A (Digital Download) Completeness Completeness: Complete - No Missing Pages (as per product description) ⚙️ Engine Specifications Primary Engine Engine Code: K-Series (e.g., K16, 16v) Engine Configuration: Inline 4-cylinder, DOHC Displacement: 1.4 Liters (1396 cc) Performance Horsepower: Approx. 103 hp (77 kW) @ 6000 rpm (may vary slightly by specific model variant) Torque: Approx. 95 lb-ft (129 Nm) @ 4000 rpm (may vary slightly by specific model variant) Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Fuel Type: Unleaded gasoline (95 RON recommended) Cooling System Coolant Type: Ethylene glycol-based antifreeze (e.g., Rover/MG Rover coolant or equivalent) with a 50% mix with distilled water. Lubrication System Oil Type: API SG/SH or ACEA A2-96 or equivalent. Viscosity: 10W/40 or 10W/50 (check manual for specific climate recommendations). Oil Capacity: Approx. 4.0 - 4.5 liters (with filter change). Ignition System Spark Plugs: Refer to manual for specific part numbers and gap. Typically NGK BCPR6ET or equivalent. 🔧 Transmission Standard Type: 5-speed manual gearbox Optional Type: 4-speed automatic transmission (e.g., PG1 Auto) Features Clutch: Hydraulically actuated dry single-plate clutch. Maintenance Manual Oil Type: API GL-4 SAE 75W/90 or 80W/90 gearbox oil (e.g., Rover Gear Oil or equivalent). Automatic Oil Type: Dexron II or III (or equivalent ATF). 📐 Dimensions Exterior Body Styles: 4-door Saloon, 5-door Fastback (often referred to as 'Hatchback' or 'Notchback' in some markets) Weights Curb Weight: Approximately 1100 - 1200 kg (depending on body style and equipment). 🛡️ Safety Features Ratings Euro Ncap: Euro NCAP ratings were not widely published for this specific model year generation. Early Rover models generally had moderate safety performance for their era. Active Features ABS: Optional on some models/trims. Passive Features Airbags: Driver airbag standard on later models/trims; passenger airbag optional or not available. Seatbelts: Front and rear seat belts. Pre-tensioners may be present on front belts depending on specification. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette player with door speaker system. Optional CD player on higher trims. Instrumentation: Analogue dials for speedometer, tachometer, fuel level, and engine temperature. Warning lights for various systems. Driver Assistance Cruise Control: Optional on some higher specification models. Connectivity Remote Locking: Optional central door locking system, sometimes with remote key fob. 🔧 Maintenance Service Intervals Oil Change: Typically every 10,000 miles or 12 months, whichever comes first. Check manual for specific recommendation. Spark Plug Replacement: Every 20,000 - 30,000 miles (check manual for specific plug type and interval). Timing Belt: Crucial: The K-Series engine uses a timing belt. Replacement interval is critical, typically 60,000 miles or 5 years. Failure results in catastrophic engine damage. Fluid Specifications Brake Fluid: DOT 3 or DOT 4 brake fluid. Power Steering Fluid: Typically ATF Dexron II or III. Known Issues Head Gasket: The K-Series engine is known for potential head gasket failures, particularly on earlier versions or if maintenance is neglected. The manual will detail inspection and replacement procedures. Thermostat: Thermostat housing and failure can...
Diagnostic procedures for common faults, symptom-based troubleshooting guides, fault code interpretation (OBD-I/II as applicable).
Restoration:
Detailed instructions for refurbishing and restoring various vehicle systems and components.
Technical Depth
Depth:
Comprehensive: From basic servicing to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable (typical for high-quality PDF manuals).
Print Quality
Quality:
High resolution, suitable for printing.
Binding Type
Type:
Digital Download (N/A for physical binding)
Paper Type
Type:
N/A (Digital Download)
Completeness
Completeness:
Complete - No Missing Pages (as per product description)
⚙️ Engine Specifications
Primary Engine
Engine Code:
K-Series (e.g., K16, 16v)
Engine Configuration:
Inline 4-cylinder, DOHC
Displacement:
1.4 Liters (1396 cc)
Performance
Horsepower:
Approx. 103 hp (77 kW) @ 6000 rpm (may vary slightly by specific model variant)
Torque:
Approx. 95 lb-ft (129 Nm) @ 4000 rpm (may vary slightly by specific model variant)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded gasoline (95 RON recommended)
Cooling System
Coolant Type:
Ethylene glycol-based antifreeze (e.g., Rover/MG Rover coolant or equivalent) with a 50% mix with distilled water.
Lubrication System
Oil Type:
API SG/SH or ACEA A2-96 or equivalent. Viscosity: 10W/40 or 10W/50 (check manual for specific climate recommendations).
Oil Capacity:
Approx. 4.0 - 4.5 liters (with filter change).
Ignition System
Spark Plugs:
Refer to manual for specific part numbers and gap. Typically NGK BCPR6ET or equivalent.
🔧 Transmission
Standard
Type:
5-speed manual gearbox
Optional
Type:
4-speed automatic transmission (e.g., PG1 Auto)
Features
Clutch:
Hydraulically actuated dry single-plate clutch.
Maintenance
Manual Oil Type:
API GL-4 SAE 75W/90 or 80W/90 gearbox oil (e.g., Rover Gear Oil or equivalent).
Automatic Oil Type:
Dexron II or III (or equivalent ATF).
📐 Dimensions
Exterior
Body Styles:
4-door Saloon, 5-door Fastback (often referred to as 'Hatchback' or 'Notchback' in some markets)
Weights
Curb Weight:
Approximately 1100 - 1200 kg (depending on body style and equipment).
🛡️ Safety Features
Ratings
Euro Ncap:
Euro NCAP ratings were not widely published for this specific model year generation. Early Rover models generally had moderate safety performance for their era.
Active Features
ABS:
Optional on some models/trims.
Passive Features
Airbags:
Driver airbag standard on later models/trims; passenger airbag optional or not available.
Seatbelts:
Front and rear seat belts. Pre-tensioners may be present on front belts depending on specification.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player with door speaker system. Optional CD player on higher trims.
Instrumentation:
Analogue dials for speedometer, tachometer, fuel level, and engine temperature. Warning lights for various systems.
Driver Assistance
Cruise Control:
Optional on some higher specification models.
Connectivity
Remote Locking:
Optional central door locking system, sometimes with remote key fob.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 10,000 miles or 12 months, whichever comes first. Check manual for specific recommendation.
Spark Plug Replacement:
Every 20,000 - 30,000 miles (check manual for specific plug type and interval).
Timing Belt:
Crucial: The K-Series engine uses a timing belt. Replacement interval is critical, typically 60,000 miles or 5 years. Failure results in catastrophic engine damage.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Typically ATF Dexron II or III.
Known Issues
Head Gasket:
The K-Series engine is known for potential head gasket failures, particularly on earlier versions or if maintenance is neglected. The manual will detail inspection and replacement procedures.
Thermostat:
Thermostat housing and failure can lead to cooling system issues.
Radiator Fan:
Fan motor or relay failures can cause overheating.
📚 Vehicle History
Brand Heritage
Manufacturer:
Rover Group, UK.
Model Evolution
Platform:
Based on the R8 platform, co-developed with Honda (derived from the Honda Concerto).
Design:
Designed by Rover, featuring distinct British styling. The 414 was a popular model in the Rover 400/45 range.
Production
Manufacturing Location:
United Kingdom (primarily Longbridge, Birmingham).
🏆 Awards & Recognition
Recognitions
Model Awards:
Specific awards for the 414 model itself are not widely documented in general automotive history, but the Rover 400 series was generally well-regarded for its comfort and refinement in its class at launch.
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