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Sachs Madass Owners and Workshop Service Manual Engilsh & German

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🏷️ Basic Information Identification Make: Sachs Model: MadAss Codes Model Code Variant 1: BD500 Model Code Variant 2: SA125 👋 Introduction Market Position Vehicle Segment: Naked/Scrambler-style motorcycle Target Audience: Riders seeking a stylish, practical, and relatively simple motorcycle for urban commuting and light recreational use. Competitive Analysis Key Competitors: Yamaha YBR125, Honda CB125F, Suzuki GS125, Hyosung GT125 (for 125cc variants); potential overlap with entry-level 250cc or 300cc naked bikes depending on regional availability and pricing. Key Features Design Philosophy: Minimalist, utilitarian design with a retro-modern aesthetic, often featuring a distinctive trellis frame and exposed engine components. Unique Selling Points: Distinctive styling, often a lower seat height for accessibility, robust build quality for its class, and a practical user experience. 📋 Manual Details Coverage Areas Languages Provided: English, German Page Count Estimated Page Count English: 200+ Estimated Page Count German: 200+ Manual Type Manual Types Included: Owner's Manual, Workshop Service Manual Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine assembly, cylinder head, pistons, crankshaft, valve train, lubrication, cooling, starting, ignition, fuel injection (EFI), carburetor (depending on model variant), exhaust system. Drivetrain Systems: Transmission operation, gear shifting mechanisms, clutch operation and adjustment, final drive (chain/belt), lubrication. Chassis Systems: Frame construction, suspension (front forks, rear shock absorbers), steering system, wheels, hubs, braking system (discs, calipers, master cylinders, lines), electrical system (wiring diagrams, battery, alternator, starter motor, lighting, indicators, switches). Procedures Included Maintenance Procedures: Routine servicing, oil changes, filter replacement, spark plug checks and replacement, chain adjustment and lubrication, brake pad inspection and replacement, fluid level checks and top-offs, air filter cleaning/replacement, battery maintenance. Repair Procedures: Engine disassembly and reassembly, transmission overhaul, suspension component replacement, brake system bleeding and component replacement, electrical fault diagnosis and repair, carburetor/EFI adjustment and cleaning, exhaust system repair/replacement. Troubleshooting: Diagnostic flowcharts, common problems and solutions, symptom-based troubleshooting guides for engine performance, electrical issues, braking problems, and starting difficulties. Technical Depth Diagnostic Capabilities: Advanced diagnostic procedures for EFI models, including sensor testing, actuator checks, and potential ECU troubleshooting guidance. Detailed electrical schematics for fault finding. Rebuild Scope: Comprehensive rebuild procedures for major engine components, transmission overhaul, and chassis systems, suitable for skilled mechanics. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF for ease of use. Print Quality Image Resolution: Expected to be clear for diagrams and illustrations, suitable for printing. Binding Type Binding Format: N/A (Digital PDF Download) Paper Type Paper Quality: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type 125Cc: 4-stroke, single-cylinder, SOHC, air-cooled Displacement 125Cc: 124.8 cc Bore X Stroke 125Cc: 54.0 mm x 54.5 mm (typical) Compression Ratio 125Cc: 9.0:1 (typical) Horsepower 125Cc Approx: Approx. 10-12 HP @ 8000-9000 RPM (varies by region and specific model year) Torque 125Cc Approx: Approx. 9-10 Nm @ 6500-7500 RPM (varies by region and specific model year) Engine Type 250Cc: 4-stroke, single-cylinder, SOHC, liquid-cooled Displacement 250Cc: 249.5 cc Performance Top Speed Approx: Approx. 100-115 km/h (for 125cc), 120-130 km/h (for 250cc) Fuel System Fuel Delivery 125Cc: Carburetor (e.g., Keihin PZ30 or similar) or EFI depending on market and year Fuel Delivery 250Cc: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, minimum 91 RON Fuel Tank Capacity: Approximately 9-10 liters Lubrication Oil Type Recommendation: API SG, SH, SJ or higher, JASO MA certified 10W-40 or 20W-50 (check manual for precise spec) Oil Capacity Approx: Approx. 1.0 - 1.2 liters (with filter change) 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Optional Optional Transmission: N/A (standard manual transmission) Features Clutch Type: Wet, multi-plate Final Drive: O-ring sealed chain Transmission Oil Type: API GL-1 or GL-4 80W-90 gear oil (check manual for specific SAE grade and capacity) 📐 Dimensions Exterior Length Approx: Approx. 2000 mm Width Approx: Approx. 750 mm Height Approx: Approx. 1100 mm Seat Height Approx: Approx. 780-800 mm Wheelbase Approx: Approx. 1350 mm Weights Dry Weight Approx: Approx. 130-140 kg Curb Weight Approx: Approx. 145-155 kg Wheels Tires Front Wheel Size: 17 inch Rear Wheel Size: 17 inch Front Tire Size: 110/70-17 (typical) Rear Tire Size: 130/70-17 (typical) Wheel Bolt Pattern: N/A (Cast wheels) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycles are not typically subjected to the same crash testing standards as cars) Active Features Braking System: Front disc brake, Rear disc brake (often with braided lines for improved feel and durability) Optional ABS: ABS may be available on certain newer models or regional variants. Passive Features Lighting: Halogen headlight, LED taillight and indicators (depending on model year and variant). 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer and speedometer, odometer, trip meter, fuel gauge, indicator lights. Digital clusters on some newer models. Driver Assistance Assistance Features: Limited; primarily ABS if equipped. No advanced electronic rider aids like traction control on most models. Connectivity Connectivity Features: None standard. USB charging port may be an aftermarket addition or...
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Sachs Madass Owners and Workshop Service Manual Engilsh & GermanSachs Madass Owners and Workshop Service Manual Engilsh & GermanSachs Madass Owners and Workshop Service Manual Engilsh & GermanSachs Madass Owners and Workshop Service Manual Engilsh & German
🏷️ Basic Information
Identification
Make:
Sachs
Model:
MadAss
Codes
Model Code Variant 1:
BD500
Model Code Variant 2:
SA125
👋 Introduction
Market Position
Vehicle Segment:
Naked/Scrambler-style motorcycle
Target Audience:
Riders seeking a stylish, practical, and relatively simple motorcycle for urban commuting and light recreational use.
Competitive Analysis
Key Competitors:
Yamaha YBR125, Honda CB125F, Suzuki GS125, Hyosung GT125 (for 125cc variants); potential overlap with entry-level 250cc or 300cc naked bikes depending on regional availability and pricing.
Key Features
Design Philosophy:
Minimalist, utilitarian design with a retro-modern aesthetic, often featuring a distinctive trellis frame and exposed engine components.
Unique Selling Points:
Distinctive styling, often a lower seat height for accessibility, robust build quality for its class, and a practical user experience.
📋 Manual Details
Coverage Areas
Languages Provided:
English, German
Page Count
Estimated Page Count English:
200+
Estimated Page Count German:
200+
Manual Type
Manual Types Included:
Owner's Manual, Workshop Service Manual
Format
Digital Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine assembly, cylinder head, pistons, crankshaft, valve train, lubrication, cooling, starting, ignition, fuel injection (EFI), carburetor (depending on model variant), exhaust system.
Drivetrain Systems:
Transmission operation, gear shifting mechanisms, clutch operation and adjustment, final drive (chain/belt), lubrication.
Chassis Systems:
Frame construction, suspension (front forks, rear shock absorbers), steering system, wheels, hubs, braking system (discs, calipers, master cylinders, lines), electrical system (wiring diagrams, battery, alternator, starter motor, lighting, indicators, switches).
Procedures Included
Maintenance Procedures:
Routine servicing, oil changes, filter replacement, spark plug checks and replacement, chain adjustment and lubrication, brake pad inspection and replacement, fluid level checks and top-offs, air filter cleaning/replacement, battery maintenance.
Repair Procedures:
Engine disassembly and reassembly, transmission overhaul, suspension component replacement, brake system bleeding and component replacement, electrical fault diagnosis and repair, carburetor/EFI adjustment and cleaning, exhaust system repair/replacement.
Troubleshooting:
Diagnostic flowcharts, common problems and solutions, symptom-based troubleshooting guides for engine performance, electrical issues, braking problems, and starting difficulties.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic procedures for EFI models, including sensor testing, actuator checks, and potential ECU troubleshooting guidance. Detailed electrical schematics for fault finding.
Rebuild Scope:
Comprehensive rebuild procedures for major engine components, transmission overhaul, and chassis systems, suitable for skilled mechanics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF for ease of use.
Print Quality
Image Resolution:
Expected to be clear for diagrams and illustrations, suitable for printing.
Binding Type
Binding Format:
N/A (Digital PDF Download)
Paper Type
Paper Quality:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type 125Cc:
4-stroke, single-cylinder, SOHC, air-cooled
Displacement 125Cc:
124.8 cc
Bore X Stroke 125Cc:
54.0 mm x 54.5 mm (typical)
Compression Ratio 125Cc:
9.0:1 (typical)
Horsepower 125Cc Approx:
Approx. 10-12 HP @ 8000-9000 RPM (varies by region and specific model year)
Torque 125Cc Approx:
Approx. 9-10 Nm @ 6500-7500 RPM (varies by region and specific model year)
Engine Type 250Cc:
4-stroke, single-cylinder, SOHC, liquid-cooled
Displacement 250Cc:
249.5 cc
Performance
Top Speed Approx:
Approx. 100-115 km/h (for 125cc), 120-130 km/h (for 250cc)
Fuel System
Fuel Delivery 125Cc:
Carburetor (e.g., Keihin PZ30 or similar) or EFI depending on market and year
Fuel Delivery 250Cc:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 91 RON
Fuel Tank Capacity:
Approximately 9-10 liters
Lubrication
Oil Type Recommendation:
API SG, SH, SJ or higher, JASO MA certified 10W-40 or 20W-50 (check manual for precise spec)
Oil Capacity Approx:
Approx. 1.0 - 1.2 liters (with filter change)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Optional
Optional Transmission:
N/A (standard manual transmission)
Features
Clutch Type:
Wet, multi-plate
Final Drive:
O-ring sealed chain
Transmission Oil Type:
API GL-1 or GL-4 80W-90 gear oil (check manual for specific SAE grade and capacity)
📐 Dimensions
Exterior
Length Approx:
Approx. 2000 mm
Width Approx:
Approx. 750 mm
Height Approx:
Approx. 1100 mm
Seat Height Approx:
Approx. 780-800 mm
Wheelbase Approx:
Approx. 1350 mm
Weights
Dry Weight Approx:
Approx. 130-140 kg
Curb Weight Approx:
Approx. 145-155 kg
Wheels Tires
Front Wheel Size:
17 inch
Rear Wheel Size:
17 inch
Front Tire Size:
110/70-17 (typical)
Rear Tire Size:
130/70-17 (typical)
Wheel Bolt Pattern:
N/A (Cast wheels)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycles are not typically subjected to the same crash testing standards as cars)
Active Features
Braking System:
Front disc brake, Rear disc brake (often with braided lines for improved feel and durability)
Optional ABS:
ABS may be available on certain newer models or regional variants.
Passive Features
Lighting:
Halogen headlight, LED taillight and indicators (depending on model year and variant).
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer and speedometer, odometer, trip meter, fuel gauge, indicator lights. Digital clusters on some newer models.
Driver Assistance
Assistance Features:
Limited; primarily ABS if equipped. No advanced electronic rider aids like traction control on most models.
Connectivity
Connectivity Features:
None standard. USB charging port may be an aftermarket addition or present on specific newer trims.
🔧 Maintenance
Service Intervals
Initial Service:
First service typically around 1,000 km or 1 month (whichever comes first).
Regular Service Interval:
Every 5,000 km or 6 months (whichever comes first), but check manual for specific intervals for engine oil, filter, air filter, spark plug, and valve clearance.
Fluid Specifications
Engine Oil Viscosity:
10W-40 or 20W-50 (confirm with manual)
Brake Fluid Type:
DOT 4 (confirm with manual)
Coolant Type:
Ethylene glycol-based coolant, 50/50 mix with distilled water (for liquid-cooled models)
Known Issues
Common Wear Items:
Brake pads, chain and sprockets, tires, clutch plates (at higher mileage).
Potential Electrical Gremlins:
Wiring loom integrity, connector corrosion, and charging system performance can sometimes be areas requiring attention on models with extensive mileage or exposure to elements.
Carburetor Vs Efi Maintenance:
Carbureted models may require more frequent cleaning and adjustment than EFI models. EFI systems might require specialized diagnostic tools for advanced issues.
📚 Vehicle History
Brand Heritage
Sachs History:
Sachs is a historic German manufacturer known for its engineering prowess in components like clutches, shock absorbers, and engines, particularly in motorcycles and performance vehicles.
Model Evolution
Madass Introduction:
The MadAss was introduced to offer a unique, stylish, and accessible motorcycle. It has seen various iterations and engine sizes over its production run.
Key Updates:
Updates often include engine size variations (125cc to 250cc and larger), fuel injection adoption, cosmetic changes, and suspension improvements.
Production
Manufacturing Locations:
Primarily manufactured in China under contract, with Sachs providing engineering and quality control oversight.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Not widely recognized with major industry awards; its appeal is more about unique styling and accessible performance.
Ratings
Customer Satisfaction:
Generally positive for its target market, appreciating its unique look and affordability. Reliability can be good with proper maintenance, though some parts may be specific to the brand.
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