This manual provides comprehensive technical documentation for Polaris Sportsman and Scrambler models manufactured between 2015 and 2017. These versatile all-terrain vehicles are known for their robust engineering, offering reliable performance for a variety of demanding applications, from rugged trail riding to utility tasks. The Sportsman line is celebrated for its comfort and capability, while the Scrambler variant emphasizes sport-oriented handling and power. These models typically feature powerful ProStar engines, including the 850cc and 1000cc variants, paired with Automatic Variable Transmission for smooth power delivery. This Factory Service Manual is designed to be an indispensable resource for owners, technicians, and mechanics. It covers an extensive range of topics, including detailed maintenance schedules, step-by-step procedures for component removal and installation, system diagnostics, and troubleshooting common issues. Key areas addressed include the engine, fuel system, cooling system, transmission, clutch, final drive, body and frame, steering and suspension, and electrical systems. The manual also includes vital wiring diagrams and technical specifications, enabling users to perform everything from routine servicing to complete overhauls and advanced repairs efficiently and accurately. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman / Scrambler Generation Production Years: 2015, 2016, 2017 👋 Introduction Market Position Positioning: Essential technical documentation for owners and technicians seeking to maintain, service, and repair Polaris Sportsman and Scrambler models from 2015-2017. Target Audience: DIY mechanics, ATV enthusiasts, farm operators, recreational riders, and professional service technicians. Competitive Analysis Value Proposition: Provides factory-level repair data, enabling users to perform repairs that might otherwise require dealership intervention, saving time and money. Offers a comprehensive, all-in-one resource. Key Features Features: • Instant download access • Covers a wide range of specific model variants • Detailed, step-by-step instructions • High-quality visual aids (images, diagrams) • Troubleshooting guides • Wiring diagrams for electrical systems 📋 Manual Details Coverage Areas Covered Models: • 2015 Sportsman 850 • 2015 Sportsman 850 SP • 2015 Sportsman 850 Touring • 2015 Sportsman 1000 XP • 2015 Sportsman 1000 XP Touring • 2015 Scrambler 850 • 2015 Scrambler 1000 XP HO • 2016 Sportsman 850 • 2016 Sportsman 850 SP • 2016 Sportsman 850 Touring • 2016 Sportsman 1000 XP • 2016 Sportsman 1000 XP Touring • 2016 Scrambler 850 • 2016 Scrambler 1000 XP HO • 2016 Sportsman XP 850 High Lifter • 2016 Sportsman XP 1000 High Lifter • 2017 Sportsman 850 • 2017 Sportsman 850 SP • 2017 Sportsman 850 Touring • 2017 Sportsman 1000 XP • 2017 Sportsman 1000 XP Touring • 2017 Scrambler 850 • 2017 Scrambler 1000 XP HO • 2017 Sportsman XP 850 High Lifter • 2017 Sportsman XP 1000 High Lifter Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital Download (PDF) Accessibility: Downloadable to various devices including computers, tablets, and smartphones, offering flexibility for use in the workshop or field. Page Count Estimated Page Count: Typically 600-1000+ pages, given the comprehensive nature of factory service manuals. 📖 Manual Coverage Systems Covered Systems: • General Information • Maintenance • Fuel System • Cooling System • Engine • Transmission • Clutching • Final Drive • Body and Frame • Steering and Suspension • Brakes • Electrical • Troubleshooting • Wiring Diagrams Engine Details: Engine assembly, disassembly, cylinder head service, piston and connecting rod service, crankshaft service, lubrication system, cooling system. Transmission Details: CVT primary and secondary clutch service, gearcase maintenance, final drive unit service. Electrical Details: Battery, charging system, ignition system, starting system, lighting system, instrument cluster, sensors, ECU troubleshooting. Body Frame Details: Body panel removal/installation, frame inspection and repair procedures, rack mounting and maintenance. Steering Suspension Details: Front and rear suspension component identification, shock absorber service, steering column and linkage maintenance, wheel alignment procedures. Procedures Included Procedures: • Component Removal and Installation (Step-by-Step) • Assembly Procedures • System Diagnostics • Troubleshooting Common Issues • Routine Maintenance • Performance Tuning (Engine) • Fluid Changes and Replacements • Brake System Service • Suspension Adjustments and Repair • Electrical System Diagnosis • Wiring Harness Inspection and Repair Maintenance Procedures: Pre-ride inspections, scheduled maintenance, fluid level checks and fills, filter replacements, drive belt inspection and replacement. Repair Procedures: Engine top-end rebuilds, complete engine overhauls, transmission repair, brake caliper overhaul, suspension component replacement, steering linkage service. Technical Depth Depth: Comprehensive (from basic maintenance to complete rebuilds and advanced diagnostics) Diagnostic Capabilities: Includes detailed troubleshooting trees and symptom-based diagnostics for various systems. Electrical Diagrams: Includes comprehensive, often color-coded wiring diagrams for accurate troubleshooting of electrical faults. 📊 Manual Specifications File Format Quality: High-definition pictures, diagrams, and illustrations. Searchable text. Searchability: Searchable text allows for quick access to specific topics. Print Quality Similarity To Print: Identical to a professionally printed repair book. Binding Type Digital Binding: N/A (Digital Format) Paper Type Digital Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Types: • Polaris ProStar 850 (850cc, typically SOHC,...
This manual provides comprehensive technical documentation for Polaris Sportsman and Scrambler models manufactured between 2015 and 2017. These versatile all-terrain vehicles are known for their robust engineering, offering reliable performance for a variety of demanding applications, from rugged trail riding to utility tasks. The Sportsman line is celebrated for its comfort and capability, while the Scrambler variant emphasizes sport-oriented handling and power. These models typically feature powerful ProStar engines, including the 850cc and 1000cc variants, paired with Automatic Variable Transmission for smooth power delivery.
This Factory Service Manual is designed to be an indispensable resource for owners, technicians, and mechanics. It covers an extensive range of topics, including detailed maintenance schedules, step-by-step procedures for component removal and installation, system diagnostics, and troubleshooting common issues. Key areas addressed include the engine, fuel system, cooling system, transmission, clutch, final drive, body and frame, steering and suspension, and electrical systems. The manual also includes vital wiring diagrams and technical specifications, enabling users to perform everything from routine servicing to complete overhauls and advanced repairs efficiently and accurately.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman / Scrambler
Generation
Production Years:
2015, 2016, 2017
👋 Introduction
Market Position
Positioning:
Essential technical documentation for owners and technicians seeking to maintain, service, and repair Polaris Sportsman and Scrambler models from 2015-2017.
Target Audience:
DIY mechanics, ATV enthusiasts, farm operators, recreational riders, and professional service technicians.
Competitive Analysis
Value Proposition:
Provides factory-level repair data, enabling users to perform repairs that might otherwise require dealership intervention, saving time and money. Offers a comprehensive, all-in-one resource.
Key Features
Features:
• Instant download access
• Covers a wide range of specific model variants
• Detailed, step-by-step instructions
• High-quality visual aids (images, diagrams)
• Troubleshooting guides
• Wiring diagrams for electrical systems
📋 Manual Details
Coverage Areas
Covered Models:
• 2015 Sportsman 850
• 2015 Sportsman 850 SP
• 2015 Sportsman 850 Touring
• 2015 Sportsman 1000 XP
• 2015 Sportsman 1000 XP Touring
• 2015 Scrambler 850
• 2015 Scrambler 1000 XP HO
• 2016 Sportsman 850
• 2016 Sportsman 850 SP
• 2016 Sportsman 850 Touring
• 2016 Sportsman 1000 XP
• 2016 Sportsman 1000 XP Touring
• 2016 Scrambler 850
• 2016 Scrambler 1000 XP HO
• 2016 Sportsman XP 850 High Lifter
• 2016 Sportsman XP 1000 High Lifter
• 2017 Sportsman 850
• 2017 Sportsman 850 SP
• 2017 Sportsman 850 Touring
• 2017 Sportsman 1000 XP
• 2017 Sportsman 1000 XP Touring
• 2017 Scrambler 850
• 2017 Scrambler 1000 XP HO
• 2017 Sportsman XP 850 High Lifter
• 2017 Sportsman XP 1000 High Lifter
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
Accessibility:
Downloadable to various devices including computers, tablets, and smartphones, offering flexibility for use in the workshop or field.
Page Count
Estimated Page Count:
Typically 600-1000+ pages, given the comprehensive nature of factory service manuals.
📖 Manual Coverage
Systems Covered
Systems:
• General Information
• Maintenance
• Fuel System
• Cooling System
• Engine
• Transmission
• Clutching
• Final Drive
• Body and Frame
• Steering and Suspension
• Brakes
• Electrical
• Troubleshooting
• Wiring Diagrams
Engine Details:
Engine assembly, disassembly, cylinder head service, piston and connecting rod service, crankshaft service, lubrication system, cooling system.
Transmission Details:
CVT primary and secondary clutch service, gearcase maintenance, final drive unit service.
Comprehensive (from basic maintenance to complete rebuilds and advanced diagnostics)
Diagnostic Capabilities:
Includes detailed troubleshooting trees and symptom-based diagnostics for various systems.
Electrical Diagrams:
Includes comprehensive, often color-coded wiring diagrams for accurate troubleshooting of electrical faults.
📊 Manual Specifications
File Format
Quality:
High-definition pictures, diagrams, and illustrations. Searchable text.
Searchability:
Searchable text allows for quick access to specific topics.
Print Quality
Similarity To Print:
Identical to a professionally printed repair book.
Binding Type
Digital Binding:
N/A (Digital Format)
Paper Type
Digital Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Types:
• Polaris ProStar 850 (850cc, typically SOHC, 4-stroke, Twin-Cylinder)
• Polaris ProStar 1000 (952cc or 999cc, typically DOHC, 4-stroke, Twin-Cylinder)
Engine Block Material:
Aluminum Alloy
Performance
Approximate Hp Range:
Approximately 77 HP for the 850, and 88-90 HP for the 1000 models, though specific tunes (like High Lifter) may vary.
Torque Specifications:
Detailed torque specifications for all engine fasteners are provided in the manual.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission) with Engine Braking
Optional
Transmission Options:
N/A (CVT is standard across these models)
Features
Cvtsystem:
PVT (Polaris Variable Transmission) with High/Low range and Reverse.
Gear Ratios:
Specific gear ratios for High, Low, and Reverse ranges are detailed for optimal performance and towing capability.
📐 Dimensions
Exterior
Typical Dimensions:
Varies by specific model (Sportsman vs. Scrambler, Touring vs. standard), but generally around 83-90 inches (L) x 48-50 inches (W) x 50-55 inches (H).
Weights
Typical Dry Weight:
Around 650-750 lbs, depending on the specific configuration.
Towing Capacity:
Typically rated for 1,500 lbs (680 kg) towing capacity on most models.
Payload Capacity:
Approximately 300-400 lbs (136-181 kg) payload capacity in racks.
🛡️ Safety Features
Ratings
Atv Safety Considerations:
The manual would cover safe operating procedures, braking system maintenance, and tire pressure recommendations critical for ATV safety.
Active Features
Active Safety:
Features like engine braking, hydraulic disc brakes.
Passive Features
Passive Safety:
Frame integrity, handlebar design.
💡 Technology Features
Infotainment
Infotainment Systems:
Generally basic for this era of utility ATVs, focusing on core functions rather than advanced infotainment. Some models may have basic gauge clusters with digital readouts.
Driver Assistance
Driver Assistance Features:
Limited to standard vehicle operation; no advanced driver assistance systems like adaptive cruise control or lane keeping assist.
Connectivity
Connectivity Options:
N/A
🔧 Maintenance
Service Intervals
Typical Intervals:
• Oil Change: Every 100 hours or 12 months
• Gearcase/Differential Oil Change: Every 100 hours or 12 months
• Spark Plug Replacement: As needed/per inspection
• Air Filter Cleaning/Replacement: Every 50 hours or as needed
• Valve Adjustment: Per inspection/as needed, typically every few hundred hours or annually.
Brake Fluid Flush:
Recommended every 2 years or as per inspection.
Fluid Specifications
Engine Oil:
Polaris PS-4 Synthetic 5W-50 (or equivalent API SG, JASO MA rated motorcycle oil).
Ethylene glycol based antifreeze, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid.
Known Issues
Common Wear Items:
• CV Axle Boots (prone to tearing)
• Battery life and charging system
• Brake pad wear
• CVT Belt wear and alignment
• Wheel bearing longevity
Engine Specific Notes:
Overheating issues can occur if the cooling system is not properly maintained. Regular coolant flushes and fan operation checks are crucial.
📚 Vehicle History
Brand Heritage
Heritage:
Polaris has a long-standing history in off-road vehicle manufacturing, known for innovation in ATVs and snowmobiles.
Model Evolution
Evolution Overview:
The Sportsman line is Polaris's flagship utility ATV, known for comfort and capability. The Scrambler is its sport-oriented counterpart, focused on performance and handling.
Key Enhancements 2015-2017:
Focus on engine refinements for power delivery, improved suspension tuning for different terrains (e.g., High Lifter models), and electronic component upgrades.
Production
Manufacturing Location:
Polaris vehicles are primarily manufactured in the USA.
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