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Sr 50 Purejet 2010-2012 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: SR 50 Purejet Production Years Covered: 2010, 2011, 2012 Engine Variant: Purejet (Injection) Codes Manual Product Code: SR50P2010-2012WS 👋 Introduction Market Position Target User: Professional motorcycle technicians, experienced DIY mechanics, and owners seeking detailed service information. Competitive Analysis Value Proposition: Provides factory-level diagnostic and repair data, empowering users to perform complex maintenance and repairs effectively, saving on professional service costs. Key Features Key Selling Points: Authentic factory information, comprehensive coverage of all major systems, detailed diagrams, and troubleshooting guides. 📋 Manual Details Coverage Areas Systems Covered: Chassis, Electrical System, Engine, Power Supply, Cooling System, Braking System, Suspensions, Bodywork, Maintenance, Troubleshooting, Special Tools, Pre-Delivery Page Count Page Count: 151 Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Compatibility Operating Systems Compatible: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine From Vehicle: Detailed disassembly, inspection, and reassembly procedures for the engine assembly and its core components, specifically tailored for the Purejet variant. Engine: In-depth coverage of the internal combustion engine, including cylinder, piston, crankshaft, connecting rod, and valve train (if applicable to the specific Purejet model). Power Supply: Comprehensive information on the electrical power generation and distribution system, including the battery, stator, rectifier/regulator, and related wiring. Cooling System: Details on the liquid cooling system, including radiator, water pump, hoses, thermostat, and coolant specifications and procedures. Braking System: Thorough coverage of both front and rear braking systems, including hydraulic circuits, brake calipers, master cylinders, brake pads, rotors, and bleeding procedures. Suspensions: Information on front fork and rear shock absorber systems, including inspection, maintenance, and replacement of wear items. Chassis: Detailed examination of the scooter's structural frame, including alignment checks, component mounting, and related hardware specifications. Electrical System: Extensive coverage of the entire electrical system, including wiring diagrams, component identification, diagnostic procedures, and troubleshooting for lighting, ignition, starter, and sensors. Bodywork: Procedures for the removal, installation, and repair of body panels, fairings, and trim components. Procedures Included Maintenance: Regular service schedules, fluid level checks and changes, filter replacements, spark plug service, and belt/roller inspection. Troubleshooting: Systematic diagnostic guides for common and uncommon problems, including symptom analysis and corrective action steps. Repair: Step-by-step instructions for component repair and replacement across all covered systems. Special Tools: Identification and usage of specialized tools required for specific maintenance and repair tasks. Pre Delivery: Checklists and procedures for preparing the scooter for initial customer delivery. Technical Depth Depth Of Coverage: Comprehensive, from basic maintenance and diagnostics to in-depth engine overhaul and electrical system troubleshooting, mirroring factory technician standards. 📊 Manual Specifications File Format File Format: PDF Searchability: Searchable text within the PDF for quick information retrieval. Print Quality Print Quality: High-resolution for clear viewing of diagrams and text. Binding Type Binding Type: Digital (PDF) Paper Type Paper Type: N/A (Digital) Requirements Required Software: Adobe PDF Reader or compatible PDF viewer. ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 2-stroke, Piaggio Hi-PER 2 PRO (Purejet system) Displacement: 49.4 cc Bore X Stroke: 39 mm x 41.8 mm Cooling System: Liquid-cooled Performance Horsepower: Approximately 5.0 HP (Varies slightly by market regulations) Torque: Approximately 4.7 Nm (Varies slightly by market regulations) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Purejet system Fuel Type: Unleaded Gasoline (min. 95 RON) Lubrication Oil System: Automatic oil injection (separate oil tank) Engine From Vehicle Engine Removal Procedure: Detailed steps for detaching the engine from the chassis, including disconnecting fuel lines, electrical connectors, and exhaust system. 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Clutch: Centrifugal automatic clutch Features Transmission Maintenance: Instructions for variator roller inspection/replacement, clutch shoe inspection/replacement, and drive belt inspection/replacement. 📐 Dimensions Exterior Length: Approx. 1860 mm Width: Approx. 725 mm Height: Approx. 1205 mm Weights Dry Weight: Approx. 107 kg Max Load: Approx. 180 kg (including rider and luggage) Fuel Tank Capacity: Approx. 7.0 Liters Oil Tank Capacity: Approx. 1.3 Liters 🛡️ Safety Features Active Features Braking System Type: Hydraulic disc brakes (front and rear) Front Brake Disc Diameter: 220 mm Rear Brake Disc Diameter: 190 mm Passive Features Lighting: Halogen headlight, LED taillight and turn signals. 💡 Technology Features Infotainment Instrument Cluster: Digital and analog combination instrument cluster displaying speedometer, tachometer, fuel level, coolant temperature, odometer, trip meter, and diagnostic indicators. Driver Assistance ABS Availability: Not standard on all models; check specific vehicle configuration. Manual may cover ABS troubleshooting if equipped. Connectivity Diagnostic Ports: Features a diagnostic connector for electronic fault code reading and data logging, crucial for the Purejet EFI system. 🔧 Maintenance Service Intervals Engine Oil Change Interval: Refer to manual for specific recommendations based on mileage or time. Typically every 5,000 km or annually. Air Filter Inspection Interval: Every 5,000 km or annually. Replacement as needed. Spark Plug Replacement Interval: Refer to manual; typically every 10,000-15,000 km. Torque...
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Sr 50 Purejet 2010-2012 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SR 50 Purejet
Production Years Covered:
2010, 2011, 2012
Engine Variant:
Purejet (Injection)
Codes
Manual Product Code:
SR50P2010-2012WS
👋 Introduction
Market Position
Target User:
Professional motorcycle technicians, experienced DIY mechanics, and owners seeking detailed service information.
Competitive Analysis
Value Proposition:
Provides factory-level diagnostic and repair data, empowering users to perform complex maintenance and repairs effectively, saving on professional service costs.
Key Features
Key Selling Points:
Authentic factory information, comprehensive coverage of all major systems, detailed diagrams, and troubleshooting guides.
📋 Manual Details
Coverage Areas
Systems Covered:
Chassis, Electrical System, Engine, Power Supply, Cooling System, Braking System, Suspensions, Bodywork, Maintenance, Troubleshooting, Special Tools, Pre-Delivery
Page Count
Page Count:
151
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility
Operating Systems Compatible:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine From Vehicle:
Detailed disassembly, inspection, and reassembly procedures for the engine assembly and its core components, specifically tailored for the Purejet variant.
Engine:
In-depth coverage of the internal combustion engine, including cylinder, piston, crankshaft, connecting rod, and valve train (if applicable to the specific Purejet model).
Power Supply:
Comprehensive information on the electrical power generation and distribution system, including the battery, stator, rectifier/regulator, and related wiring.
Cooling System:
Details on the liquid cooling system, including radiator, water pump, hoses, thermostat, and coolant specifications and procedures.
Braking System:
Thorough coverage of both front and rear braking systems, including hydraulic circuits, brake calipers, master cylinders, brake pads, rotors, and bleeding procedures.
Suspensions:
Information on front fork and rear shock absorber systems, including inspection, maintenance, and replacement of wear items.
Chassis:
Detailed examination of the scooter's structural frame, including alignment checks, component mounting, and related hardware specifications.
Electrical System:
Extensive coverage of the entire electrical system, including wiring diagrams, component identification, diagnostic procedures, and troubleshooting for lighting, ignition, starter, and sensors.
Bodywork:
Procedures for the removal, installation, and repair of body panels, fairings, and trim components.
Procedures Included
Maintenance:
Regular service schedules, fluid level checks and changes, filter replacements, spark plug service, and belt/roller inspection.
Troubleshooting:
Systematic diagnostic guides for common and uncommon problems, including symptom analysis and corrective action steps.
Repair:
Step-by-step instructions for component repair and replacement across all covered systems.
Special Tools:
Identification and usage of specialized tools required for specific maintenance and repair tasks.
Pre Delivery:
Checklists and procedures for preparing the scooter for initial customer delivery.
Technical Depth
Depth Of Coverage:
Comprehensive, from basic maintenance and diagnostics to in-depth engine overhaul and electrical system troubleshooting, mirroring factory technician standards.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable text within the PDF for quick information retrieval.
Print Quality
Print Quality:
High-resolution for clear viewing of diagrams and text.
Binding Type
Binding Type:
Digital (PDF)
Paper Type
Paper Type:
N/A (Digital)
Requirements
Required Software:
Adobe PDF Reader or compatible PDF viewer.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 2-stroke, Piaggio Hi-PER 2 PRO (Purejet system)
Displacement:
49.4 cc
Bore X Stroke:
39 mm x 41.8 mm
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approximately 5.0 HP (Varies slightly by market regulations)
Torque:
Approximately 4.7 Nm (Varies slightly by market regulations)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Purejet system
Fuel Type:
Unleaded Gasoline (min. 95 RON)
Lubrication
Oil System:
Automatic oil injection (separate oil tank)
Engine From Vehicle
Engine Removal Procedure:
Detailed steps for detaching the engine from the chassis, including disconnecting fuel lines, electrical connectors, and exhaust system.
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Clutch:
Centrifugal automatic clutch
Features
Transmission Maintenance:
Instructions for variator roller inspection/replacement, clutch shoe inspection/replacement, and drive belt inspection/replacement.
📐 Dimensions
Exterior
Length:
Approx. 1860 mm
Width:
Approx. 725 mm
Height:
Approx. 1205 mm
Weights
Dry Weight:
Approx. 107 kg
Max Load:
Approx. 180 kg (including rider and luggage)
Fuel Tank Capacity:
Approx. 7.0 Liters
Oil Tank Capacity:
Approx. 1.3 Liters
🛡️ Safety Features
Active Features
Braking System Type:
Hydraulic disc brakes (front and rear)
Front Brake Disc Diameter:
220 mm
Rear Brake Disc Diameter:
190 mm
Passive Features
Lighting:
Halogen headlight, LED taillight and turn signals.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital and analog combination instrument cluster displaying speedometer, tachometer, fuel level, coolant temperature, odometer, trip meter, and diagnostic indicators.
Driver Assistance
ABS Availability:
Not standard on all models; check specific vehicle configuration. Manual may cover ABS troubleshooting if equipped.
Connectivity
Diagnostic Ports:
Features a diagnostic connector for electronic fault code reading and data logging, crucial for the Purejet EFI system.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Refer to manual for specific recommendations based on mileage or time. Typically every 5,000 km or annually.
Air Filter Inspection Interval:
Every 5,000 km or annually. Replacement as needed.
Spark Plug Replacement Interval:
Refer to manual; typically every 10,000-15,000 km. Torque specifications provided.
Drive Belt Inspection Interval:
Every 10,000 km for inspection, replacement typically recommended around 15,000-20,000 km or if signs of wear are present.
Fluid Specifications
Engine Oil Type:
2-stroke synthetic oil, meeting API TC or ISO-L-EGD standards. Manual specifies exact grade and brand recommendations.
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives. Specific mixture ratio and capacity provided in the manual.
Brake Fluid Type:
DOT 4.
Known Issues
Common Wear Items:
Variator rollers, clutch shoes, drive belt, spark plug, brake pads, and suspension bushings are common wear items requiring periodic inspection and replacement.
Purejet Specific Considerations:
The Purejet injection system may require specific diagnostic tools and procedures for issues related to fuel delivery, sensors (e.g., MAP, IAT), and electronic control unit (ECU).
📚 Vehicle History
Brand Heritage
Brand Origin:
Aprilia is an Italian manufacturer renowned for its high-performance motorcycles and scooters, particularly in the performance and racing segments.
Model Evolution
Sr 50 Lineage:
The SR 50 model line has a long history, evolving through various engine technologies (carbureted, direct injection) and design updates to maintain its status as a sporty and popular urban scooter.
Production
Manufacturing Location:
Typically manufactured in Italy by Aprilia.
🏆 Awards & Recognition
Recognitions
Model Reputation:
The Aprilia SR 50 line, including the Purejet variant, is generally well-regarded for its sporty performance, agile handling, and robust build quality within the 50cc scooter segment.
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