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2008 SsangYong Actyon C145 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: SsangYong Model: Actyon Model Code: C145 Year: 2008 Body Style: SUV / Crossover Generation Generation: First Generation Codes Chassis Code: C145 👋 Introduction Market Position Vehicle Segment: Compact/Mid-size SUV, often positioned as a value-oriented or niche offering in its segment. Competitive Analysis Competitors: Competed against vehicles like the Hyundai Tucson, Kia Sportage, Mitsubishi Outlander, and Nissan X-Trail during its production run. Key Features Design Philosophy: Known for its distinctive, somewhat polarizing styling and robust chassis, often featuring body-on-frame construction (though the Actyon C145 is typically unibody). Manual Value Proposition: Provides comprehensive, factory-level repair information at an accessible price, empowering owners to perform maintenance and repairs. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Workshop Manual Language: English Format: PDF Compatibility: All Versions of Windows & Mac Distribution: Instant Download Printability: All pages are printable Packaging: No waiting, saving on postage and packaging 📖 Manual Coverage Systems Covered General: Vehicle General Information Engine D20Dt Eu4: D20DT (EU4) Engine - Assembly, Fuel System, Intake System, Exhaust System, Lubrication System, Cooling System, Electric Devices, Control System, Special Service Tools, Cruise Control System Engine G23D Eu4: G23D (EU4) Engine - Assembly, Fuel System, Intake System, Exhaust System, Lubrication System, Cooling System, Electric Devices, Control System, Special Service Tools, Cruise Control System Electric: Electric System, Fuse and Relay, Immobilizer (IMMO), Instrument Cluster, Lighting, Switches, Wiper & Washer System, Rain Sensor, Power Assisted Steering (PAS), Audio System Chassis: Transmissions (4-speed Automatic, DSi M78 6-speed Automatic, Manual), Transfer Case Lever, Axles, Clutch, Transfer Case, Suspension, Electronic Stability Program (ESP), Power Steering System Body: Airbag System, Seats, Sunroof, Interior Trim, Exterior Trim, Body Repair, Air Conditioning System Diagnosis: ECU Diagnosis (Gasoline & Diesel), Brake System Diagnosis, Airbag System Diagnosis, CCCS, FATC, FFH, Power Trunk (P/Trunk), Rain Sensor Diagnosis, STICS, TCU, Transfer Case Lever Diagnosis Electrical Wiring Diagram: Electrical Wiring Diagrams - General Information, Connectors, Ground Points, Power Distribution, Circuits Procedures Included Repair Procedures: Step-by-step instructions based on complete disassembly of the machine. Maintenance: Covers all maintenance aspects for optimal vehicle operation. Troubleshooting: Facilitates identification and resolution of common issues. Diagnostics: Detailed diagnostic procedures for various electronic control units and systems. Technical Depth Depth: Covers every single detail, from basic maintenance to complete disassembly and repair. Diagnostic Tools: Mentions 'Special Service Tools' for specific engine procedures, indicating specialized tools may be required for certain tasks. Diagrams Visuals: Top quality diagrams and exploded pictures for clear instruction. Target Audience Applicability: Suitable for DIY enthusiasts and experienced mechanics alike. Specific Procedures Engine Rebuild: Covers engine assembly and disassembly, implying full rebuild procedures are detailed. Suspension Repair: Detailed instructions for suspension component replacement and alignment procedures. Brake Service: Covers brake system inspection, pad/rotor replacement, caliper service, and bleeding procedures. Electrical Troubleshooting: Extensive coverage of electrical systems, including wiring diagrams and fault finding for various components. 📊 Manual Specifications File Format File Type: PDF Reader Requirement: Adobe PDF Reader Extraction Requirement: WinZip Print Quality Page Quality: High-resolution, printable pages Binding Type Binding: Digital (PDF) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Available Engines: 2.0L Diesel (D20DT) and 2.3L Gasoline (G23D) Performance D20Dt D20Dt Horsepower: Typically around 140-150 PS (approx. 103-110 kW) depending on specific tune. D20Dt Torque: Approximately 310-330 Nm (approx. 229-243 lb-ft). Performance G23D G23D Horsepower: Around 150 PS (approx. 110 kW). G23D Torque: Approximately 215 Nm (approx. 159 lb-ft). Fuel System D20Dt Fuel Type: Diesel D20Dt Injection Type: Common Rail Direct Injection (CRDI) G23D Fuel Type: Gasoline (Petrol) G23D Injection Type: Multi-point Fuel Injection (MPI) 🔧 Transmission Standard Transmission Options: Available with both manual and automatic transmissions. Optional Automatic Transmission Type 1: 4-speed Automatic (model not specified, likely a common Aisin or similar unit). Automatic Transmission Type 2: DSi M78 6-speed Automatic (a specific transmission model). Features Drivetrain: Available in 2WD (Rear-Wheel Drive) and 4WD (Four-Wheel Drive) configurations. Transfer Case: Manual transfer case lever operation for 4WD models, indicating traditional 4WD engagement. 📐 Dimensions Exterior Length: Approx. 4,340 mm (170.9 in) Width: Approx. 1,810 mm (71.3 in) Height: Approx. 1,715 mm (67.5 in) Wheelbase: Approx. 2,630 mm (103.5 in) Weights Curb Weight: Varies by engine and drivetrain, typically between 1,700 kg - 1,900 kg (3,748 lbs - 4,189 lbs). 🛡️ Safety Features Ratings Crash Test Data: Specific safety ratings for the 2008 Actyon C145 are not widely published by major bodies like NHTSA or Euro NCAP for all markets. Refer to local market safety reports if available. Active Features Esp: Electronic Stability Program (ESP) is covered in the manual, indicating its availability on some models. ABS: Anti-lock Braking System (ABS) is a standard safety feature and covered in brake system diagnostics. Passive Features Airbag System: Comprehensive coverage of the airbag system, including diagnostic procedures and component information. Seat Belts: Implicitly covered under interior and safety systems. 💡 Technology Features Infotainment...
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2008 SsangYong Actyon C145 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
SsangYong
Model:
Actyon
Model Code:
C145
Year:
2008
Body Style:
SUV / Crossover
Generation
Generation:
First Generation
Codes
Chassis Code:
C145
👋 Introduction
Market Position
Vehicle Segment:
Compact/Mid-size SUV, often positioned as a value-oriented or niche offering in its segment.
Competitive Analysis
Competitors:
Competed against vehicles like the Hyundai Tucson, Kia Sportage, Mitsubishi Outlander, and Nissan X-Trail during its production run.
Key Features
Design Philosophy:
Known for its distinctive, somewhat polarizing styling and robust chassis, often featuring body-on-frame construction (though the Actyon C145 is typically unibody).
Manual Value Proposition:
Provides comprehensive, factory-level repair information at an accessible price, empowering owners to perform maintenance and repairs.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Workshop Manual
Language:
English
Format:
PDF
Compatibility:
All Versions of Windows & Mac
Distribution:
Instant Download
Printability:
All pages are printable
Packaging:
No waiting, saving on postage and packaging
📖 Manual Coverage
Systems Covered
General:
Vehicle General Information
Engine D20Dt Eu4:
D20DT (EU4) Engine - Assembly, Fuel System, Intake System, Exhaust System, Lubrication System, Cooling System, Electric Devices, Control System, Special Service Tools, Cruise Control System
Engine G23D Eu4:
G23D (EU4) Engine - Assembly, Fuel System, Intake System, Exhaust System, Lubrication System, Cooling System, Electric Devices, Control System, Special Service Tools, Cruise Control System
Electric:
Electric System, Fuse and Relay, Immobilizer (IMMO), Instrument Cluster, Lighting, Switches, Wiper & Washer System, Rain Sensor, Power Assisted Steering (PAS), Audio System
Chassis:
Transmissions (4-speed Automatic, DSi M78 6-speed Automatic, Manual), Transfer Case Lever, Axles, Clutch, Transfer Case, Suspension, Electronic Stability Program (ESP), Power Steering System
Body:
Airbag System, Seats, Sunroof, Interior Trim, Exterior Trim, Body Repair, Air Conditioning System
Diagnosis:
ECU Diagnosis (Gasoline & Diesel), Brake System Diagnosis, Airbag System Diagnosis, CCCS, FATC, FFH, Power Trunk (P/Trunk), Rain Sensor Diagnosis, STICS, TCU, Transfer Case Lever Diagnosis
Electrical Wiring Diagram:
Electrical Wiring Diagrams - General Information, Connectors, Ground Points, Power Distribution, Circuits
Procedures Included
Repair Procedures:
Step-by-step instructions based on complete disassembly of the machine.
Maintenance:
Covers all maintenance aspects for optimal vehicle operation.
Troubleshooting:
Facilitates identification and resolution of common issues.
Diagnostics:
Detailed diagnostic procedures for various electronic control units and systems.
Technical Depth
Depth:
Covers every single detail, from basic maintenance to complete disassembly and repair.
Diagnostic Tools:
Mentions 'Special Service Tools' for specific engine procedures, indicating specialized tools may be required for certain tasks.
Diagrams
Visuals:
Top quality diagrams and exploded pictures for clear instruction.
Target Audience
Applicability:
Suitable for DIY enthusiasts and experienced mechanics alike.
Specific Procedures
Engine Rebuild:
Covers engine assembly and disassembly, implying full rebuild procedures are detailed.
Suspension Repair:
Detailed instructions for suspension component replacement and alignment procedures.
Brake Service:
Covers brake system inspection, pad/rotor replacement, caliper service, and bleeding procedures.
Electrical Troubleshooting:
Extensive coverage of electrical systems, including wiring diagrams and fault finding for various components.
📊 Manual Specifications
File Format
File Type:
PDF
Reader Requirement:
Adobe PDF Reader
Extraction Requirement:
WinZip
Print Quality
Page Quality:
High-resolution, printable pages
Binding Type
Binding:
Digital (PDF)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Available Engines:
2.0L Diesel (D20DT) and 2.3L Gasoline (G23D)
Performance D20Dt
D20Dt Horsepower:
Typically around 140-150 PS (approx. 103-110 kW) depending on specific tune.
D20Dt Torque:
Approximately 310-330 Nm (approx. 229-243 lb-ft).
Performance G23D
G23D Horsepower:
Around 150 PS (approx. 110 kW).
G23D Torque:
Approximately 215 Nm (approx. 159 lb-ft).
Fuel System
D20Dt Fuel Type:
Diesel
D20Dt Injection Type:
Common Rail Direct Injection (CRDI)
G23D Fuel Type:
Gasoline (Petrol)
G23D Injection Type:
Multi-point Fuel Injection (MPI)
🔧 Transmission
Standard
Transmission Options:
Available with both manual and automatic transmissions.
Optional
Automatic Transmission Type 1:
4-speed Automatic (model not specified, likely a common Aisin or similar unit).
Automatic Transmission Type 2:
DSi M78 6-speed Automatic (a specific transmission model).
Features
Drivetrain:
Available in 2WD (Rear-Wheel Drive) and 4WD (Four-Wheel Drive) configurations.
Transfer Case:
Manual transfer case lever operation for 4WD models, indicating traditional 4WD engagement.
📐 Dimensions
Exterior
Length:
Approx. 4,340 mm (170.9 in)
Width:
Approx. 1,810 mm (71.3 in)
Height:
Approx. 1,715 mm (67.5 in)
Wheelbase:
Approx. 2,630 mm (103.5 in)
Weights
Curb Weight:
Varies by engine and drivetrain, typically between 1,700 kg - 1,900 kg (3,748 lbs - 4,189 lbs).
🛡️ Safety Features
Ratings
Crash Test Data:
Specific safety ratings for the 2008 Actyon C145 are not widely published by major bodies like NHTSA or Euro NCAP for all markets. Refer to local market safety reports if available.
Active Features
Esp:
Electronic Stability Program (ESP) is covered in the manual, indicating its availability on some models.
ABS:
Anti-lock Braking System (ABS) is a standard safety feature and covered in brake system diagnostics.
Passive Features
Airbag System:
Comprehensive coverage of the airbag system, including diagnostic procedures and component information.
Seat Belts:
Implicitly covered under interior and safety systems.
💡 Technology Features
Infotainment
Audio System:
Basic to mid-level audio systems, typically including AM/FM radio, CD player, and possibly auxiliary input. Coverage in manual includes system components.
Driver Assistance
Esp:
Availability of Electronic Stability Program (ESP) provides active safety assistance.
Connectivity
Immobilizer:
Immobilizer system (IMMO) coverage is detailed, crucial for anti-theft and vehicle starting.
Comfort Features
Air Conditioning:
Air conditioning system repair and diagnosis are covered, including the climate control unit (FATC).
Rain Sensor:
Rain sensor functionality and diagnosis are included, often linked to automatic wiper operation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 - 10,000 miles (12,000 - 16,000 km) or 12 months, depending on engine type and driving conditions. Consult manual for specific recommendations.
Transmission Fluid Interval:
Automatic transmission fluid should be inspected regularly and replaced typically every 30,000 - 60,000 miles (48,000 - 96,000 km). Manual transmission fluid service intervals vary.
Fluid Specifications
Engine Oil Specification:
D20DT: API CI-4 or ACEA B4/E5, SAE 5W-30 or 5W-40. G23D: API SL/SM, SAE 5W-30 or 10W-30. Always confirm with manual for precise grade and viscosity.
Coolant Type:
Ethylene glycol-based antifreeze, typically a long-life (red/pink) coolant. Capacity approx. 7-8 liters. Confirm specific type in manual.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Diesel Engine D20Dt:
Potential for turbocharger issues, EGR valve problems, and glow plug failures, common in older diesel engines. Diesel particulate filter (DPF) regeneration issues on some variants.
Gasoline Engine G23D:
Less commonly reported, but typical gasoline engine issues like ignition coil failures or sensor issues can occur.
Transmission Common Issues:
Automatic transmission shifting issues or torque converter problems can arise with age and mileage. Manual clutch wear.
Suspension And Chassis:
Wear in suspension components like ball joints, bushings, and shock absorbers is common for vehicles of this age and segment.
📚 Vehicle History
Brand Heritage
Ssangyong Heritage:
SsangYong Motor Company has a history dating back to 1954, originally known for producing military vehicles before diversifying into commercial vehicles and SUVs. Known for robust, often rugged vehicles.
Model Evolution
Actyon Introduction:
The Actyon was introduced globally in 2005 as a successor to the SsangYong Musso. It was designed to be a more contemporary and stylistically adventurous compact SUV/crossover.
Production
Production Period Actyon:
The first generation Actyon (C145) was produced roughly from 2005 to 2011/2012, with the 2008 model representing a mid-cycle production year.
Manufacturing Locations:
Primarily manufactured in South Korea by SsangYong Motor Company.
🏆 Awards & Recognition
Recognitions
Vehicle Awards:
The SsangYong Actyon has not received widespread major automotive awards from prominent international bodies. Its reception was often mixed due to its distinctive styling.
Ratings
Reliability Ratings:
SsangYong vehicles historically have had varied reliability ratings. This manual is crucial for maintaining and repairing the vehicle effectively.
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