Ssangyong Korando 2004 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: SsangYong Model: Korando Year: 2004 Codes Chassis Code: C200 / C220 (depending on engine variant) 👋 Introduction Market Position Target Audience: Do-It-Yourself (DIY) Enthusiasts and Experienced Mechanics Competitive Analysis Value Proposition: Inexpensive way to keep vehicle working properly, saves on dealership service costs Key Features Delivery Method: Instant Download Usability: Print entire manual or selected pages Searchability: Numbered table of contents for fast information retrieval 📋 Manual Details Coverage Areas Covered Styles: All Styles Covered Page Count Estimated Page Count: Hundreds (exact number not specified, but implies comprehensive) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service Repair: True Transmission Service Repair: True Brake System: True Wiring Diagram: True Electrical System: True Suspension: True Steering: True Cooling System: True Fuel Injection: True Fuel System: True Emission System: True Heater Air Conditioner: True Engine Control System: True Chassis Body: True Restraint System: True Interior: True Differential Drive: True Axle: True Engine Control System Detail: Comprehensive coverage of engine management systems, including sensors, actuators, and ECU diagnostics. Chassis Body Detail: Includes repair and maintenance for frame, body panels, doors, hinges, and related hardware. Procedures Included General Maintenance: True Troubleshooting: True Periodic Lubrication: True Detailed Substeps: True Step By Step Instructions: True Electrical Troubleshooting: True Disassembly Procedures: True Component Replacement Procedures: Detailed step-by-step guides for replacing all major and minor vehicle components. Torque Specifications: Crucial torque values for engine, transmission, suspension, and wheel mounting will be included. Technical Depth Depth: Complete Factory Level, Suitable for DIY and Professional Mechanics Visual Aids: Hundreds of Photos, Illustrations, Drawings, and Enlarged Insets Critical Information Highlight: Notes, Cautions, and Warnings Throughout Diagnostic Procedures: Advanced diagnostic routines and troubleshooting trees for identifying and resolving faults. 📊 Manual Specifications File Format File Type: PDF Compatibility: Works under all PC-based Windows operating systems and Mac. Print Quality Print Restriction: Printable without restriction Binding Type Binding: Digital Download (printable) Paper Type Paper Type: N/A (Digital) Software Requirement Reader Requirement: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Options Indicated: Likely includes 2.0L and 2.2L diesel engines based on chassis codes, manual covers specific engine service/repair. Performance Horsepower Torque: Detailed specifications for specific engine variants would be within the manual. Fuel System Injection System: Covers Fuel Injection and Fuel System details, likely including common rail diesel for 2.2L variants. Fuel Pump Diagnosis: Detailed procedures for testing and servicing the fuel pump and associated components. Engine Options Indicated Potential Engine Variants: Likely includes a 2.0L gasoline engine and a 2.2L turbodiesel engine (OM601 variant). 🔧 Transmission Standard Transmission Types Covered: Manual and Automatic transmission service and repair detailed within the manual. Features Transmission Fluid Specifications: Expected to include fluid types and capacities for both manual and automatic transmissions. Optional Transmission Options Covered: Covers both manual and automatic transmission variants. 📐 Dimensions Exterior Body Style: SUV (Sport Utility Vehicle), likely available in both short-wheelbase and long-wheelbase configurations. Wheelbase Options: The 2004 Korando was available in both SWB (Short Wheelbase) and LWB (Long Wheelbase) configurations. Weights Gross Vehicle Weight: Specific GVWR for different configurations would be detailed in the manual. Curb Weight: Specific curb weights for different engine and drivetrain configurations will be listed. 🛡️ Safety Features Passive Features Restraint System Coverage: Manual includes coverage of the Restraint System (e.g., airbags, seatbelts). Active Features Brake System Features: Details on ABS (if equipped), brake pad/shoe replacement, rotor servicing, and hydraulic system bleeding. 💡 Technology Features Infotainment Infotainment System Coverage: While not explicitly detailed as a primary section, electrical system and interior sections may touch upon audio and HVAC components. Driver Assistance Driver Assistance Features: Limited advanced driver assistance systems expected for this model year; focus is on mechanical and electrical systems. 🔧 Maintenance Service Intervals Maintenance Schedule Coverage: General Maintenance and Periodic Lubrication sections provide essential service interval information. Fluid Specifications Engine Oil Specifications: Likely includes required API service classification and viscosity grade (e.g., 5W-30, 10W-40 diesel specific). Coolant Specifications: Details on coolant type and mixture ratio (e.g., ethylene glycol based). Brake Fluid Specification: Expected to specify DOT 3 or DOT 4 brake fluid. Transmission Fluid Type: For automatic transmissions, likely Dexron III or equivalent; for manual transmissions, gear oil specifications will be provided. Power Steering Fluid: Manual will specify the correct type of power steering fluid. Differential Fluid: Specifications for front and rear differential fluids, likely GL-5 rated. Known Issues Troubleshooting Guidance: The manual's troubleshooting section will address common issues specific to the 2004 Korando. Common Fault Diagnosis: The manual assists in diagnosing common issues such as diesel engine glow plug problems, turbocharger faults, and suspension wear. 📚 Vehicle History Brand Heritage Manufacturer: SsangYong Motor Company Model Evolution Generation Indicator: This manual specifically covers the 2004 model year, which falls into the second generation of the Korando...