SsangYong Kyron 2005 Service Repair Manual

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🏷️ Basic Information Identification Make: SsangYong Model: Kyron Year: 2005 Codes Platform Code: P100 Chassis Code: KGC100 👋 Introduction Market Position Segment: Mid-size SUV Positioning: Rugged, capable SUV with a focus on utility and off-road potential, often positioned as a value alternative. Competitive Analysis Competitors: Hyundai Terracan, Kia Sorento (first generation), Mitsubishi Pajero Sport, Toyota Fortuner (early models). Key Features Body Styles: Body-on-frame SUV, often featuring a robust ladder frame construction. Drivetrain: Available in 2WD (RWD) and 4WD configurations. Engine Options: Known for offering robust diesel engines, with gasoline options also available. Suspension: Typically features a Double Wishbone Independent Front Suspension and a 5-Link Coil Spring Rear Suspension or Solid Axle for enhanced off-road capability. 📋 Manual Details Coverage Areas Regions Covered: Global (All Models/Engines/Trim/Transmission Types) Page Count Estimated Page Count: Comprehensive (Exact count not specified, described as 'complete and intact') Manual Type Type: Service Repair Manual Language Language: English Format File Format: HTML Delivery Method: Electronic Download (Email) 📖 Manual Coverage Systems Covered Engine: Full maintenance and repair procedures for both gasoline and diesel engines (as applicable to the 2005 model year) Chassis: Detailed coverage of chassis components and systems. Powertrain: Comprehensive coverage of powertrain systems including transmission, drivetrain, and differentials. Electrical: Includes electrical information, wiring diagrams, and troubleshooting for electrical systems. Body: Implied coverage within 'Chassis' and general repair sections. Procedures Included Maintenance: Step-by-step instructions for regular maintenance operations and service interval guidance. Repair: Detailed repair procedures for all major vehicle systems. Troubleshooting: Information for diagnosing and resolving common and uncommon vehicle issues. Diagnostics: Advanced diagnostic procedures and specifications. Inspections: Guidance on pre-service checks and component inspections. Technical Depth Depth: Covers all levels from basic maintenance to complete repair procedures, including exploded views. 📊 Manual Specifications File Format Format: HTML Compatibility: Windows, Mac, Linux OS Print Quality Printability:...

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Description

🏷️ Basic Information

Identification

Make:

SsangYong

Model:

Kyron

Year:

Codes

Platform Code:

Chassis Code:

KGC100

👋 Introduction

Market Position

Segment:

Mid-size SUV

Positioning:

Rugged, capable SUV with a focus on utility and off-road potential, often positioned as a value alternative.

Competitive Analysis

Competitors:

Hyundai Terracan, Kia Sorento (first generation), Mitsubishi Pajero Sport, Toyota Fortuner (early models).

Key Features

Body Styles:

Body-on-frame SUV, often featuring a robust ladder frame construction.

Drivetrain:

Available in 2WD (RWD) and 4WD configurations.

Engine Options:

Known for offering robust diesel engines, with gasoline options also available.

Suspension:

Typically features a Double Wishbone Independent Front Suspension and a 5-Link Coil Spring Rear Suspension or Solid Axle for enhanced off-road capability.

📋 Manual Details

Coverage Areas

Regions Covered:

Global (All Models/Engines/Trim/Transmission Types)

Page Count

Estimated Page Count:

Comprehensive (Exact count not specified, described as 'complete and intact')

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

File Format:

Delivery Method:

Electronic Download (Email)

📖 Manual Coverage

Systems Covered

Engine:

Full maintenance and repair procedures for both gasoline and diesel engines (as applicable to the 2005 model year)

Chassis:

Detailed coverage of chassis components and systems.

Powertrain:

Comprehensive coverage of powertrain systems including transmission, drivetrain, and differentials.

Electrical:

Includes electrical information, wiring diagrams, and troubleshooting for electrical systems.

Body:

Implied coverage within 'Chassis' and general repair sections.

Procedures Included

Maintenance:

Step-by-step instructions for regular maintenance operations and service interval guidance.

Repair:

Detailed repair procedures for all major vehicle systems.

Troubleshooting:

Information for diagnosing and resolving common and uncommon vehicle issues.

Diagnostics:

Advanced diagnostic procedures and specifications.

Inspections:

Guidance on pre-service checks and component inspections.

Technical Depth

Depth:

Covers all levels from basic maintenance to complete repair procedures, including exploded views.

📊 Manual Specifications

File Format

Format:

Compatibility:

Windows, Mac, Linux OS

Print Quality

Printability:

Yes, all pages are printable.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

Completeness

Integrity:

Complete and intact, no missing or corrupt parts/pages.

Authenticity

Source:

Same manual used in local service/repair shops.

⚙️ Engine Specifications

Primary Engine

Diesel Engine Option 1:

2.7L Mercedes-Benz OM661/OM662 (e.g., XDI) Diesel Engine

Diesel Engine Option 1 Displacement:

2696 cc

Diesel Engine Option 1 Power:

Approx. 120-141 hp (varies by tune)

Diesel Engine Option 1 Torque:

Approx. 260-330 Nm (varies by tune)

Gasoline Engine Option 1:

3.2L Mercedes-Benz M162 V6 Gasoline Engine (less common for 2005 models compared to diesel)

Gasoline Engine Option 1 Displacement:

3199 cc

Gasoline Engine Option 1 Power:

Approx. 200 hp

Gasoline Engine Option 1 Torque:

Approx. 290 Nm

Performance

Fuel Type:

Diesel and Gasoline

Fuel System

Diesel Injection System:

Common Rail Direct Injection (CRDi) for XDI variants.

Engine Management

ECU Type:

ECU controlled by Bosch or similar, depending on engine variant.

🔧 Transmission

Standard

Type:

5-speed Manual Transmission (for some variants)

Optional

Type:

5-speed Automatic Transmission (common, often sourced from Mercedes-Benz)

Features

Transfer Case:

Part-time or Full-time 4WD system with low-range gearing (transfer case).

Fluid Specification

Automatic Transmission Fluid:

Refer to manual for specific MB spec fluid (e.g., MB 236.10 or equivalent).

Manual Transmission Fluid:

Refer to manual for specific GL-4 or GL-5 gear oil.

📐 Dimensions

Exterior

Length:

Approx. 4650 mm

Width:

Approx. 1865 mm

Height:

Approx. 1740 mm

Wheelbase:

Approx. 2720 mm

Weights

Curb Weight:

Approx. 1900-2100 kg (varies by configuration)

Gross Vehicle Weight:

Approx. 2600-2800 kg

Towing Capacity:

Typically around 2500 kg (check local regulations and vehicle specifics)

Interior

Seating Capacity:

5 or 7 seats (optional third row).

Cargo

Cargo Volume:

Variable, with folding rear seats for expanded capacity.

🛡️ Safety Features

Ratings

Crash Test Results:

Refer to specific regional safety ratings (e.g., Euro NCAP, ANCAP). Documentation may vary.

Active Features

Anti-lock Braking System typically standard or available.

Electronic Brake-force Distribution (EBD) likely included with ABS.

Traction Control:

Traction Control System (TCS) available on higher trims or later models.

Electronic Stability Program (ESP) may be available on certain configurations.

Passive Features

Airbags:

Front airbags standard; side and curtain airbags may be optional.

Seatbelts:

Three-point seatbelts with pretensioners.

Chassis Strength:

Body-on-frame construction contributes to structural rigidity.

💡 Technology Features

Infotainment

Audio System:

Factory fitted AM/FM/CD player, possibly with cassette. Later models may have improved head units.

Display:

Basic dashboard display for climate control and audio.

Driver Assistance

Cruise Control:

Available on higher trim levels.

Connectivity

Auxiliary Input:

May be present on some models, but USB or Bluetooth are generally absent in this generation.

🔧 Maintenance

Service Intervals

Oil Change Diesel:

Typically every 7,500-10,000 km or 6-12 months, depending on driving conditions (refer to manual for precise interval).

Oil Change Gasoline:

Typically every 5,000-7,500 km or 6 months, depending on driving conditions (refer to manual).

Timing Belt Diesel:

If applicable (some diesel engines use timing chains), replacement interval often around 100,000-150,000 km. Crucial to verify from manual/engine code.

Air Filter Replacement:

Every 20,000-40,000 km or as needed based on conditions.

Fluid Specifications

Engine Oil Grade:

Diesel: API CI-4 or higher, SAE 5W-30 or 10W-30 (refer to manual). Gasoline: API SJ/SL or higher, SAE 5W-30 or 10W-40 (refer to manual).

Coolant:

Ethylene glycol based coolant, typically a long-life type (e.g., G11 or G12 specification, refer to manual).

Brake Fluid:

DOT 3 or DOT 4.

Known Issues

Diesel Injector Problems:

Some early diesel variants (especially high mileage) may experience injector wear or performance issues. Common in many common rail systems.

Transmission Issues:

Automatic transmission shifts can sometimes be hesitant or rough; regular fluid changes are critical. Manual clutch wear is also a possibility.

Electrical Gremlins:

Occasional minor electrical faults or sensor issues can occur, typical for vehicles of this era.

Suspension Components:

Wear on ball joints, tie rod ends, and bushings can occur, particularly with hard driving or off-road use.

📚 Vehicle History

Brand Heritage

Origin:

SsangYong Motor Company, South Korea.

Philosophy:

Known for developing SUVs and commercial vehicles, often leveraging Mercedes-Benz technology and engineering collaborations.

Model Evolution

Introduction Year:

First Generation:

P100 platform, shared underpinnings with the Rexton.

Design Influence:

Designed with a focus on ruggedness and utility, often exhibiting a distinct, some might say polarizing, styling.

Production

Manufacturing Locations:

Primarily South Korea.

Production Period:

First generation produced from 2005 to 2011/2012.

🏆 Awards & Recognition

Recognitions

Awards:

While the Kyron itself might not have garnered numerous mainstream international awards, SsangYong models have historically been recognized for their robust engineering and value proposition in specific markets. Specific awards for the 2005 Kyron are not widely publicized.

Ratings

Reliability Ratings:

Reliability can vary; early models often relied on Mercedes-Benz components which were generally robust, but execution and long-term durability can be subject to maintenance and individual vehicle history. Consult owner forums for specific feedback.