1991-2000 Ssangyong Musso

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🏷️ Basic Information Identification Make: SsangYong Model: Musso Years Covered: 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000 Codes Vin Prefix General: KPT 👋 Introduction Market Position Segment: Mid-size SUV / Off-road Utility Vehicle Target Audience: Off-road enthusiasts, families, those seeking rugged utility Competitive Analysis Competitors Era: Jeep Cherokee (XJ), Toyota Land Cruiser (80 Series), Mitsubishi Pajero (2nd Gen), Land Rover Discovery (1st Gen) Key Features Platform: Body-on-frame construction, shared platform with Daewoo Korando/Isuzu Trooper (design influence) Powertrain Options: Robust diesel engines, some petrol variants Drivetrain Capability: Part-time 4WD system with low-range gearing Design Heritage: Designed by Ken Greenley, European styling influence 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive Service and Repair Secondary Coverage: Maintenance, Diagnostics, Electrical Schematics, Bodywork Page Count Estimated Pages: 1000+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine overhaul, fuel injection, cooling, exhaust, lubrication Drivetrain: Transfer case, differentials, drive shafts, axles Suspension Steering: Front and rear suspension components, steering system, power steering Brakes: Hydraulic system, ABS (if equipped), parking brake, component replacement Electrical: Wiring diagrams, starting and charging system, lighting, accessories, ECU diagnostics HVAC: Heating, Ventilation, and Air Conditioning system repair and refrigerant handling Body Interior: Body panel removal/installation, interior trim, doors, windows, glass Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Diagnostics: Troubleshooting guides, symptom-based diagnostics, DTC interpretation (OBD-I and early OBD-II) Repair: Component removal, disassembly, assembly, and installation procedures Specifications: Torque specifications, clearances, tolerances, wiring colors Special Tools: Identification and usage of specialized tools required for specific repairs Technical Depth Depth: Complete workshop level - suitable for professional technicians and advanced DIYers 📊 Manual Specifications File Format Format Details: High-resolution PDF, searchable text, printable pages Print Quality Quality: Clear text and diagrams, high-resolution images...

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Type: Car

Satıcı:

Sku: 406712

Collections: ALL Ssangyong

Availability: 9999 in stock

Tags: 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 Car Cars Musso Ssangyong

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Description

🏷️ Basic Information

Identification

Make:

SsangYong

Model:

Musso

Years Covered:

1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000

Codes

Vin Prefix General:

👋 Introduction

Market Position

Segment:

Mid-size SUV / Off-road Utility Vehicle

Target Audience:

Off-road enthusiasts, families, those seeking rugged utility

Competitive Analysis

Competitors Era:

Jeep Cherokee (XJ), Toyota Land Cruiser (80 Series), Mitsubishi Pajero (2nd Gen), Land Rover Discovery (1st Gen)

Key Features

Platform:

Body-on-frame construction, shared platform with Daewoo Korando/Isuzu Trooper (design influence)

Powertrain Options:

Robust diesel engines, some petrol variants

Drivetrain Capability:

Part-time 4WD system with low-range gearing

Design Heritage:

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive Service and Repair

Secondary Coverage:

Maintenance, Diagnostics, Electrical Schematics, Bodywork

Page Count

Estimated Pages:

1000+

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine overhaul, fuel injection, cooling, exhaust, lubrication

Drivetrain:

Transfer case, differentials, drive shafts, axles

Suspension Steering:

Front and rear suspension components, steering system, power steering

Brakes:

Hydraulic system, ABS (if equipped), parking brake, component replacement

Electrical:

Wiring diagrams, starting and charging system, lighting, accessories, ECU diagnostics

HVAC:

Heating, Ventilation, and Air Conditioning system repair and refrigerant handling

Body Interior:

Body panel removal/installation, interior trim, doors, windows, glass

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, inspections

Diagnostics:

Troubleshooting guides, symptom-based diagnostics, DTC interpretation (OBD-I and early OBD-II)

Repair:

Component removal, disassembly, assembly, and installation procedures

Specifications:

Torque specifications, clearances, tolerances, wiring colors

Special Tools:

Identification and usage of specialized tools required for specific repairs

Technical Depth

Depth:

Complete workshop level - suitable for professional technicians and advanced DIYers

📊 Manual Specifications

File Format

Format Details:

High-resolution PDF, searchable text, printable pages

Print Quality

Quality:

Clear text and diagrams, high-resolution images

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Codes Diesel:

OM602 (Mercedes-Benz licensed), E23, E29

Engine Codes Petrol:

G32B (Mitsubishi 6G72 V6), C23NE (Opel C24NE based)

Displacement Diesel

2.3L Diesel:

2299 cc

2.9L Diesel:

2874 cc

Displacement Petrol

3.2L V6 Petrol:

3000 cc

Performance Diesel

2.3L Diesel (Om602):

Approx. 90-100 hp @ 4000 rpm, 192-230 Nm torque

2.9L Diesel:

Approx. 100-120 hp, 230-280 Nm torque

Performance Petrol

3.2L V6 Petrol:

Approx. 140-160 hp, 250-280 Nm torque

Fuel System Diesel

Fuel Injection Diesel:

Indirect Injection (IDI) with Bosch/Lucas rotary pumps

Fuel System Petrol

Fuel Injection Petrol:

Multi-point Fuel Injection (MPFI)

Cooling System

Cooling Type:

Liquid-cooled

Lubrication

Oil Capacity Diesel:

Approx. 6.5 - 7.5 liters (depending on filter)

Oil Spec Diesel:

API CD/CE/CF or ACEA E1/E2, Viscosity 10W-40 or 15W-40

Oil Capacity Petrol:

Approx. 4.5 - 5.5 liters (depending on filter)

Oil Spec Petrol:

API SF/SG, Viscosity 10W-30 or 10W-40

🔧 Transmission

Standard Transmission

Standard Gearbox:

5-speed Manual Transmission

Optional Transmission

Optional Gearbox:

4-speed Automatic Transmission (often with diesel engines, less common)

Features

Drivetrain Configuration:

Part-time 4WD (4H, 4L) with 2WD (2H) rear-wheel drive option

Fluid Specs

Manual Transmission Fluid:

API GL-4 or GL-5, SAE 75W-90 or 80W-90

Automatic Transmission Fluid:

Dexron III / Mercon (or equivalent)

Clutch

Clutch Type:

Hydraulically operated single dry plate clutch

📐 Dimensions

Exterior Wheelbase

Wheelbase:

Approx. 2650 mm (104.3 inches)

Exterior Length

Length:

Approx. 4640 - 4700 mm (182.7 - 185.0 inches)

Exterior Width

Width:

Approx. 1840 - 1860 mm (72.4 - 73.2 inches)

Exterior Height

Height:

Approx. 1720 - 1750 mm (67.7 - 68.9 inches)

Weights

Curb Weight:

Approx. 1800 - 2000 kg (3968 - 4409 lbs)

Gross Vehicle Weight Rating:

Approx. 2500 - 2600 kg (5511 - 5732 lbs)

Cargo

Cargo Volume:

Variable, depending on seating configuration (seats 5-7)

🛡️ Safety Features

Ratings

Crash Test Data:

Limited official crash test data available from independent agencies for this era and specific model

Active Features

Active Safety Features:

ABS (Anti-lock Braking System) available on some later models/trims

Passive Features

Passive Safety Features:

Three-point seatbelts (front), lap belts (rear), reinforced body structure

💡 Technology Features

Infotainment

Infotainment System:

Basic AM/FM radio, cassette player, optional CD player. Limited dashboard instrumentation.

Driver Assistance

Driver Assistance Features:

Primarily mechanical systems. ABS available on select later models.

Connectivity

Connectivity Options:

N/A (no factory integrated Bluetooth or advanced connectivity)

🔧 Maintenance

Service Intervals Oil

Oil Change Interval:

Diesel: 5,000 - 7,500 km (3,000 - 5,000 miles) or 6 months. Petrol: 5,000 km (3,000 miles) or 6 months.

Service Intervals Filters

Filter Replacement:

Oil filter: Replace with every oil change. Fuel filter: Diesel: 20,000 - 30,000 km (12,000 - 18,000 miles). Air filter: 20,000 - 30,000 km (12,000 - 18,000 miles).

Service Intervals Transmission

Transmission Fluid Change:

Manual: Inspect every 40,000 km (24,000 miles), change if necessary or every 80,000 km (50,000 miles). Automatic: 40,000 - 60,000 km (24,000 - 36,000 miles).

Service Intervals Coolant

Coolant Change:

Every 2 years or 40,000 - 50,000 km (24,000 - 30,000 miles)

Fluid Specifications

Brake Fluid:

DOT 3 or DOT 4

Power Steering Fluid:

Dexron II/III or equivalent ATF

Coolant Type:

Ethylene Glycol based, typically a green or blue type

Known Issues

Common Problems:

Gasket leaks (head gasket, oil cooler), glow plug issues (diesel), vacuum line degradation, corrosion on body and chassis, potential for power steering pump leaks, EGR valve issues on later diesels.

Electrical Quirks:

Wiring harness degradation, intermittent dashboard lights, issues with power window motors.

Drivetrain Wear:

Wear in transfer case and differential bushings, U-joint wear, potential for clutch wear.

📚 Vehicle History

Brand Heritage

Ssangyong History:

SsangYong Motor Company, South Korean manufacturer with origins dating back to 1954, known for utility vehicles and SUVs. Partnered with Mercedes-Benz in the 1990s for powertrain technology.

Model Evolution

Musso Development:

Developed based on a platform that shared some technology and design elements with the Isuzu Trooper and Mercedes-Benz G-Wagen. Launched in 1993 internationally.

Facelifts Updates:

Received minor cosmetic updates and powertrain refinements throughout its production run.

Production

Production Period:

1993 - 2006 (global production, though the manual covers up to 2000)

Manufacturing Locations:

South Korea

🏆 Awards & Recognition

Recognitions

Awards Earned:

While specific awards are scarce in mainstream automotive press, it gained a reputation for ruggedness and off-road capability, particularly in certain markets.