SSANGYONG REXTON 2001 2002 2003 2004 2005 Service Repair Manual

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🏷️ Basic Information Identification Make: SsangYong Model: Rexton Year: 2001-2005 👋 Introduction Market Position Vehicle Segment: Mid-size SUV Target Audience: DIY enthusiasts, professional mechanics, workshops Key Features Manual Features: Step-by-step instructions, troubleshooting guides, diagnostics, detailed specifications, factory maintenance schedules Manual Value Proposition: Cost savings through DIY repairs, immediate access to critical repair information, factory-level detail 📋 Manual Details Coverage Areas Manual Type: Service Repair Manual Language: English Format: PDF (Downloadable, Zipped/Unzipped) 📖 Manual Coverage Systems Covered Engine: Engine Overhaul and Rebuilding, Engine Performance, Firing Orders, Detailed Specifications, Engine Component Breakdowns Drivetrain: Transmission Information, U-Joint and CV-Joint Service Procedures Brakes: Brakes, Complete Torque Specifications Suspension Steering: Front End Procedures and Specifications, Suspension Electrical: Wiring Diagrams, Computer Diagnostic Codes, Trouble Codes Comfort Convenience: Sunroof, Air Conditioning Service and Capacities Procedures Included Maintenance: Factory Maintenance Schedules and Charts, Preventative Maintenance, Air Conditioning Service Repair: Repair Procedures, Engine Rebuilding, Brake Service, Suspension Repair, Drivetrain Component Service, Sunroof Repair Diagnostics: Troubleshooting and Diagnostics, Computer Diagnostic Codes, Trouble Codes Timing Belt: Timing Belt Replacement, Timing Belt Service Procedures Belts: Serpentine Belt Routings with Diagrams Technical Depth Depth Level: Comprehensive (from basic maintenance to complete engine overhaul and diagnostics) 📊 Manual Specifications File Format File Type: PDF, potentially Zipped (.zip, .rar) or .exe Compatibility: Windows, Linux, Mac OS (requires PDF reader, WinZip/WinRAR for zipped files) Accessibility: Instant Download, Printable, Savable Storage Consideration: Files can be large (up to 4000 MB), user responsible for adequate storage and internet connection Print Quality Printability: High quality, printable on any computer/printer Illustrations: Hundreds of illustrations, zoomable illustrations, exploded views, detailed component breakdowns Binding Type Binding: Digital Download (Not a hard copy) Paper Type Paper: N/A (Digital file) ⚙️ Engine Specifications Primary Engine Engine Options Early Years: Likely 2.7L or 3.2L Mercedes-Benz licensed diesel engines (OM661, OM662, OM611, OM612), and potentially 2.0L...

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Description

🏷️ Basic Information

Identification

Make:

SsangYong

Model:

Rexton

Year:

2001-2005

👋 Introduction

Market Position

Vehicle Segment:

Mid-size SUV

Target Audience:

DIY enthusiasts, professional mechanics, workshops

Key Features

Manual Features:

Step-by-step instructions, troubleshooting guides, diagnostics, detailed specifications, factory maintenance schedules

Manual Value Proposition:

Cost savings through DIY repairs, immediate access to critical repair information, factory-level detail

📋 Manual Details

Coverage Areas

Manual Type:

Service Repair Manual

Language:

English

Format:

PDF (Downloadable, Zipped/Unzipped)

📖 Manual Coverage

Systems Covered

Engine:

Engine Overhaul and Rebuilding, Engine Performance, Firing Orders, Detailed Specifications, Engine Component Breakdowns

Drivetrain:

Transmission Information, U-Joint and CV-Joint Service Procedures

Brakes:

Brakes, Complete Torque Specifications

Suspension Steering:

Front End Procedures and Specifications, Suspension

Electrical:

Wiring Diagrams, Computer Diagnostic Codes, Trouble Codes

Comfort Convenience:

Sunroof, Air Conditioning Service and Capacities

Procedures Included

Maintenance:

Factory Maintenance Schedules and Charts, Preventative Maintenance, Air Conditioning Service

Repair:

Repair Procedures, Engine Rebuilding, Brake Service, Suspension Repair, Drivetrain Component Service, Sunroof Repair

Diagnostics:

Troubleshooting and Diagnostics, Computer Diagnostic Codes, Trouble Codes

Timing Belt:

Timing Belt Replacement, Timing Belt Service Procedures

Belts:

Serpentine Belt Routings with Diagrams

Technical Depth

Depth Level:

Comprehensive (from basic maintenance to complete engine overhaul and diagnostics)

📊 Manual Specifications

File Format

File Type:

PDF, potentially Zipped (.zip, .rar) or .exe

Compatibility:

Windows, Linux, Mac OS (requires PDF reader, WinZip/WinRAR for zipped files)

Accessibility:

Instant Download, Printable, Savable

Storage Consideration:

Files can be large (up to 4000 MB), user responsible for adequate storage and internet connection

Print Quality

Printability:

High quality, printable on any computer/printer

Illustrations:

Hundreds of illustrations, zoomable illustrations, exploded views, detailed component breakdowns

Binding Type

Binding:

Digital Download (Not a hard copy)

Paper Type

Paper:

N/A (Digital file)

⚙️ Engine Specifications

Primary Engine

Engine Options Early Years:

Likely 2.7L or 3.2L Mercedes-Benz licensed diesel engines (OM661, OM662, OM611, OM612), and potentially 2.0L or 2.3L gasoline engines. Specific engine variants not explicitly stated in product info but are characteristic of Rexton I.

Engine Options Later Years:

Continued use of Mercedes-Benz derived diesel engines, potentially updated versions. Gasoline options may have included 2.3L or 3.2L variants.

Performance

Horsepower Torque Note:

Specific figures vary by engine. Manual will provide detailed specs for each available engine.

Fuel System

Fuel Delivery Note:

Likely includes common rail diesel injection (CRDI) for diesel variants and multi-point fuel injection (MPI) for gasoline variants. Manual will detail specific systems.

🔧 Transmission

Standard

Transmission Type:

Likely manual and automatic transmissions available. Mercedes-Benz sourced transmissions were common in early models.

Optional

Optional Transmission Type:

Details on specific optional transmissions (e.g., different gear ratios, transfer case options) will be in the manual.

Features

Transmission Coverage:

Transmission service procedures, fluid specifications, repair, and overhaul information covered.

📐 Dimensions

Exterior

Body Style:

5-door SUV

Wheelbase:

Approximately 2770 mm (109.1 inches) for the Rexton I (RG).

Weights

Curb Weight:

Varies by engine and configuration, typically around 1900-2200 kg (4189-4850 lbs).

Towing Capacity:

Refer to vehicle-specific documentation or manual for exact figures. Generally capable of significant towing.

🛡️ Safety Features

Ratings

Safety Rating Note:

Specific crash test ratings for these model years may be limited or vary by region. Manual will detail safety system components.

Active Features

Active Safety Features:

Likely included ABS, EBD. Traction control and stability control may have been optional or standard on higher trims.

Passive Features

Passive Safety Features:

Airbags (front, potentially side), seatbelt pretensioners, crumple zones.

💡 Technology Features

Infotainment

Infotainment Systems:

Early models likely featured basic radio/cassette or CD players. Higher trims might have offered a rudimentary CD changer and rudimentary navigation systems.

Driver Assistance

Driver Assistance Features:

As noted in safety, ABS and EBD were common. Advanced driver-assistance systems (ADAS) were not prevalent in this era.

Connectivity

Connectivity Features:

Limited to basic audio inputs (e.g., auxiliary jack on later models), no Bluetooth or USB connectivity typical for this period.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions. Manual will specify exact intervals.

Timing Belt Interval:

Crucial for diesel engines, typically around 100,000 km (60,000 miles) or 5 years. Manual provides precise intervals and replacement procedures.

Fluid Specifications

Engine Oil Type:

API CF or higher for diesel, API SG/SH for gasoline. Viscosity grade (e.g., 5W-30, 10W-40) depends on climate. Manual will list specific SAE grades and capacities.

Coolant Type:

Ethylene glycol based coolant, typically with a 50/50 mix with distilled water. Manual will specify exact type and capacity.

Transmission Fluid Type:

Manuals will specify ATF (Dexron II/III equivalent) for automatics and gear oil (e.g., GL-4 or GL-5) for manual transmissions. Capacities will be detailed.

Known Issues

Common Wear Items:

Suspension components (bushings, ball joints), diesel injector seals (on older diesel engines), EGR valve issues (diesel), potential for turbocharger wear on high-mileage diesels.

Electrical Gremlins:

Wiring harness issues or sensor failures can occur with age, detailed troubleshooting in manual.

Diesel Specific:

Glow plug issues, fuel filter clogging, potential for head gasket issues on high-mileage engines if not properly maintained.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

South Korea

Model Evolution

Generation Code:

Rexton I (RG)

Development Basis:

Built on a ladder-frame chassis, often utilizing Mercedes-Benz technology and powertrains in early production.

Production

Production Years:

2001-2006 for Rexton I generation

Manufacturing Locations:

South Korea

🏆 Awards & Recognition

Recognitions

Awards Note:

Specific awards for this model during these years are not widely documented. The manual itself is the primary 'award' for its utility.