SsangYong Rexton W Y300 2012-2016 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: SsangYong Model: Rexton W Internal Model Code: Y300 Model Years Covered: 2012, 2013, 2014, 2015, 2016 👋 Introduction Market Position Segment: Mid-size/Large SUV, Body-on-frame construction Competitive Analysis Key Competitors: Kia Sorento, Hyundai Santa Fe, Mitsubishi Pajero Sport, Ford Everest, Isuzu MU-X, Chevrolet Trailblazer (depending on market) Key Features Vehicle Attributes: Rugged design, spacious interior, towing capability, available 4WD/AWD, comfortable ride for an SUV of its class. Manual Value Proposition Benefits For Owner: Empowers owners to perform maintenance and repairs, saves on labor costs, improves vehicle understanding and upkeep. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Troubleshooting Additional Coverage: Maintenance, Diagnostics, Electrical Systems, Mechanical Systems, Bodywork Page Count Estimated Pages: Hundreds (specific count not provided, but indicated as comprehensive) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, Engine management, Fuel system, Ignition system, Exhaust system, Cooling system, Lubrication system, Turbocharger system Drivetrain: Transmission (manual/automatic), Clutch, Driv shafts, Differentials, Transfer case, AWD system Chassis: Suspension (front/rear), Steering system, Brake system (hydraulic/ABS/ESP), Wheels and tires Electrical: Battery, Starting system, Charging system, Lighting system, Power distribution, Instrumentation, Body control module (BCM), Powertrain control module (PCM), Infotainment system wiring Body And Trim: Body panels, Doors, Glass, Upholstery, Interior trim, Exterior trim, HVAC system, Airbags and SRS system Procedures Included Routine Maintenance: Oil changes, Filter replacements, Fluid checks and top-offs, Spark plug replacement, Belt inspection and replacement Troubleshooting Diagnostics: Diagnostic trouble codes (DTCs), Symptom-based troubleshooting guides, Electrical diagnostic flowcharts Repair And Rebuild: Component disassembly and reassembly, Component testing and calibration, Major system overhauls Special Tools And Procedures: Identification of specialized tools, Torque specifications for critical fasteners, Alignment procedures Technical Depth Depth: Comprehensive: From basic maintenance to advanced diagnostics and complete overhauls. Includes step-by-step instructions,...

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Description

🏷️ Basic Information

Identification

Make:

SsangYong

Model:

Rexton W

Internal Model Code:

Model Years Covered:

2012, 2013, 2014, 2015, 2016

👋 Introduction

Market Position

Segment:

Mid-size/Large SUV, Body-on-frame construction

Competitive Analysis

Key Competitors:

Kia Sorento, Hyundai Santa Fe, Mitsubishi Pajero Sport, Ford Everest, Isuzu MU-X, Chevrolet Trailblazer (depending on market)

Key Features

Vehicle Attributes:

Rugged design, spacious interior, towing capability, available 4WD/AWD, comfortable ride for an SUV of its class.

Manual Value Proposition

Benefits For Owner:

Empowers owners to perform maintenance and repairs, saves on labor costs, improves vehicle understanding and upkeep.

📋 Manual Details

Coverage Areas

Primary Coverage:

Service, Repair, Troubleshooting

Additional Coverage:

Maintenance, Diagnostics, Electrical Systems, Mechanical Systems, Bodywork

Page Count

Estimated Pages:

Hundreds (specific count not provided, but indicated as comprehensive)

Manual Type

Type:

Factory Service Repair Workshop Manual

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical, Engine management, Fuel system, Ignition system, Exhaust system, Cooling system, Lubrication system, Turbocharger system

Drivetrain:

Transmission (manual/automatic), Clutch, Driv shafts, Differentials, Transfer case, AWD system

Chassis:

Suspension (front/rear), Steering system, Brake system (hydraulic/ABS/ESP), Wheels and tires

Electrical:

Battery, Starting system, Charging system, Lighting system, Power distribution, Instrumentation, Body control module (BCM), Powertrain control module (PCM), Infotainment system wiring

Body And Trim:

Body panels, Doors, Glass, Upholstery, Interior trim, Exterior trim, HVAC system, Airbags and SRS system

Procedures Included

Routine Maintenance:

Oil changes, Filter replacements, Fluid checks and top-offs, Spark plug replacement, Belt inspection and replacement

Troubleshooting Diagnostics:

Diagnostic trouble codes (DTCs), Symptom-based troubleshooting guides, Electrical diagnostic flowcharts

Repair And Rebuild:

Component disassembly and reassembly, Component testing and calibration, Major system overhauls

Special Tools And Procedures:

Identification of specialized tools, Torque specifications for critical fasteners, Alignment procedures

Technical Depth

Depth:

Comprehensive: From basic maintenance to advanced diagnostics and complete overhauls. Includes step-by-step instructions, detailed photos, and exploded diagrams.

📊 Manual Specifications

File Format

Format:

Compatibility:

Windows and MAC computers

Print Quality

Printability:

Printable (single pages or entire manual)

Binding Type

Binding:

Digital (no physical binding)

Paper Type

Paper Type:

N/A (Digital format)

Licensing

Usage License:

Lifetime use on unlimited devices, no expiry dates, no renewal fees

⚙️ Engine Specifications

Primary Engine

Engine Family:

e-XDi

Engine Displacement:

2.0 L (2000 cc)

Engine Type:

Turbocharged Diesel Inline-4

Performance

Horsepower:

Approx. 149 PS (147 hp) at 4,000 rpm (specific output may vary by market/tune)

Torque:

Approx. 360 Nm (265 lb-ft) at 1,500-2,800 rpm (specific output may vary by market/tune)

Fuel System

Fuel Delivery:

Common Rail Direct Injection (CRDI)

Emission Control:

Euro 5 (likely)

Engine Code

Engine Code Example:

X20DTR (Common for 2.0L diesel)

🔧 Transmission

Standard

Transmission Type:

6-speed Manual Transmission

Optional

Transmission Type:

6-speed Automatic Transmission (Mercedes-Benz sourced, e.g., 722.6 variant or similar)

Features

Drivetrain Options:

Rear-Wheel Drive (RWD), Four-Wheel Drive (4WD) with selectable or full-time 4WD system

📐 Dimensions

Exterior

Length:

Approx. 4,650 mm (183.1 in)

Width:

Approx. 1,890 mm (74.4 in)

Height:

Approx. 1,790 mm (70.5 in)

Wheelbase

Wheelbase:

Approx. 2,740 mm (107.9 in)

Weights

Curb Weight:

Approx. 1,900 - 2,100 kg (4,189 - 4,630 lb) (varies by configuration)

Towing Capacity:

Up to 3,500 kg (7,716 lb) (braked trailer, market dependent)

🛡️ Safety Features

Ratings

Crash Test Results:

Varies by market and testing agency. Check specific regional safety ratings for ANCAP, Euro NCAP, etc.

Active Features

Stability Control:

Electronic Stability Program (ESP), Traction Control System (TCS), Hill Descent Control (HDC), Roll Over Mitigation (ROM)

Braking Assistance:

Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Brake Assist System (BAS)

Passive Features

Airbags:

Front airbags (driver/passenger), Side airbags, Curtain airbags

Structure:

Reinforced body structure, crumple zones

💡 Technology Features

Infotainment

Infotainment System:

Likely includes CD/MP3 player, USB/Aux input, Bluetooth connectivity, possibly a touchscreen navigation system on higher trims.

Driver Assistance

Driver Aids:

Cruise control, Parking sensors (rear), Rearview camera (optional).

Connectivity

Connectivity Features:

Bluetooth for hands-free calling and audio streaming.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 10,000 km (6,000 miles) or 6 months, whichever comes first (refer to manual for precise intervals based on driving conditions).

Air Filter Replacement:

Every 20,000 km (12,000 miles) or as needed based on inspection.

Fuel Filter Replacement:

Every 40,000 km (24,000 miles) for diesel engines.

Fluid Specifications

Engine Oil Type:

API CJ-4 or ACEA C3 (fully synthetic, 5W-30 or 5W-40 recommended for diesel engines - consult manual)

Transmission Fluid Auto:

MB 236.14 (for Mercedes-Benz 722.6 variant) or equivalent specification.

Coolant Type:

Ethylene glycol based coolant with silicate inhibitors (blue or green type) - refer to manual for specific SsangYong specification.

Known Issues

Common Complaints:

Potential for DPF (Diesel Particulate Filter) regeneration issues, EGR valve problems, occasional turbocharger wear, minor electrical gremlins. (Manual will detail diagnosis and repair).

📚 Vehicle History

Brand Heritage

Ssangyong History:

SsangYong Motor Company, founded in 1954, has a history of producing rugged, utilitarian vehicles, often with Mercedes-Benz collaboration in powertrain and technology.

Model Evolution

Rexton Lineage:

The Rexton W (Y300) is an updated version of the second-generation Rexton (RJ), which itself evolved from the original Rexton (G1).

Y300 Updates:

The 'W' designation signifies styling and feature updates, including a revised front fascia, updated interior materials, and potentially improved powertrain efficiency.

Production

Manufacturing Location:

South Korea

🏆 Awards & Recognition

Recognitions

Awards And Ratings:

Specific awards for the Rexton W are not widely publicized. However, SsangYong vehicles generally aim for value and capability in their segments. The manual's detail itself is a form of 'recognition' of its importance to owners.