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Still Electric Fork Truck Type R60-16 R60-18 R60-20 Compact: R6033i R6034i R6035i Operating Instructions

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🏷️ Basic Information Identification Make: Still Model: R60-16, R60-18, R60-20 Compact Series Covered Sub Models: R6033i, R6034i, R6035i 👋 Introduction Market Position Market Position: The Still R60 Compact series represents a line of robust and efficient electric counterbalance forklift trucks designed for versatile material handling applications in warehouses, distribution centers, and manufacturing facilities. These trucks are known for their compact design, maneuverability, and reliability. Competitive Analysis Competitive Analysis: Competes with similar electric forklift models from manufacturers like Jungheinrich, Toyota Material Handling, Linde Material Handling, and Hyster-Yale. Key competitive advantages often lie in Still's emphasis on operator ergonomics, energy efficiency, and advanced control systems. Key Features Key Features: Compact design for narrow aisle operation, powerful electric drive, precise hydraulic controls, advanced operator display, integrated safety features, high residual load capacity, ergonomic operator compartment. 📋 Manual Details Coverage Areas Covered Models: Still Electric Fork Truck R60-16, R60-18, R60-20 Compact Series (specifically R6033i, R6034i, R6035i) Primary Focus: Operating and Maintenance Instructions Page Count Page Count: 122 Manual Type Manual Type: Operating Instructions / Maintenance Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Systems Covered: Electrical System, Hydraulic System, Drive System, Lifting Mechanism, Steering System, Braking System, Operator Interface, Control Systems, Display Units, Safety Systems Procedures Included Procedures Included: Pre-Operation Checks, Starting Procedures, Safe Operation Techniques, Lifting Device Operation, Trailer Towing, Transport and Hoisting, Display and Setting Adjustments, Malfunction Diagnosis and Remediation, Routine Maintenance, Ending Operation Procedures Technical Depth Technical Depth: Comprehensive operational guidance, preventative maintenance schedules, troubleshooting flowcharts, basic repair instructions, component identification, safety protocols. Designed for operators and maintenance technicians. 📊 Manual Specifications File Format File Format Details: Searchable text within PDF, Printable pages Print Quality Print Quality: High quality images, Circuit diagrams included Binding Type Binding Type: Digital (PDF) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Power Source: Electric Motor Performance Motor Type: AC Traction Motor (typical for modern Still electric trucks) Fuel System Energy Storage: Lead-Acid or Lithium-Ion Battery Pack (user configurable/specified) 🔧 Transmission Standard Drive System: Electric drive via integrated motor and gearbox Optional Optional Features: Regenerative braking system Features Control: Electronic speed control for precise acceleration and deceleration 📐 Dimensions Exterior Model Series Capacities: R6033i (3300 kg / 6600 lbs), R6034i (3400 kg / 6800 lbs), R6035i (3500 kg / 7000 lbs) at standard load center Turning Radius: Compact design optimized for low aisle widths (specific radius varies by configuration, typically under 2 meters) Weights Operating Weight: Varies with battery and configuration (typically 4000-5000 kg range without battery) 🛡️ Safety Features Ratings Safety Compliance: Designed to meet relevant European (e.g., EN 16307) and international safety standards for industrial trucks. Active Features Active Safety Features: Automatic parking brake, speed reduction in turns, audible warning signals, robust mast safety valves, load overload protection, emergency power cut-off. Passive Features Passive Safety Features: Operator overhead guard, seatbelt, ergonomic controls placement, visibility enhancements, stability control systems. 💡 Technology Features Infotainment Operator Interface: Digital display unit showing crucial information such as battery status, travel speed, lift height, error codes, and operational hours. Configurable settings for acceleration, braking, and lift speed. Driver Assistance Driver Assistance Features: Still's proprietary control systems for smooth acceleration, precise load handling, and energy-efficient operation. Regenerative braking system recaptures energy during deceleration. Connectivity Connectivity Options: May include options for fleet management system integration (e.g., Still Fleet Assistant) for monitoring operational data, battery management, and predictive maintenance. 🔧 Maintenance Service Intervals Daily Checks: Visual inspection of tires, forks, mast, hydraulic fluid level, battery connections, controls, horn, lights. Periodic Maintenance: Detailed in the manual, typically involving lubrication, inspection of hydraulic hoses, brake system check, electrical connections, motor brushes (if applicable), and battery watering/cleaning. Intervals based on operating hours (e.g., every 250, 500, 1000 hours). Fluid Specifications Hydraulic Fluid: Refer to manual for specific Still-approved hydraulic oil viscosity and type (e.g., ISO VG 32 or 46). Lubricants: Specify Still-approved greases for mast rollers, steering components, and drive axle. Lithium complex EP2 grease is common. Known Issues Common Issues: Battery wear and tear, hydraulic system leaks (due to aging seals), wear on forklift tires, potential issues with electronic control boards (requiring diagnostics). The manual provides specific troubleshooting steps. 📚 Vehicle History Brand Heritage Brand Heritage: Still GmbH is a long-standing and reputable German manufacturer of forklift trucks and warehousing equipment, known for innovation and quality since its founding in 1920. Model Evolution Model Evolution: The R60 series represents Still's ongoing development in electric counterbalance forklift technology, focusing on increasing efficiency, operator comfort, and integration of advanced electronic control systems. Production Production Location: Primarily manufactured in Still's European production facilities (e.g., Germany, Poland).
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Type: Fork Truck
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Sku: 72852
Collections: ALL Material Handling

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Still Electric Fork Truck Type R60-16 R60-18 R60-20 Compact: R6033i R6034i R6035i Operating Instructions
🏷️ Basic Information
Identification
Make:
Still
Model:
R60-16, R60-18, R60-20 Compact Series
Covered Sub Models:
R6033i, R6034i, R6035i
👋 Introduction
Market Position
Market Position:
The Still R60 Compact series represents a line of robust and efficient electric counterbalance forklift trucks designed for versatile material handling applications in warehouses, distribution centers, and manufacturing facilities. These trucks are known for their compact design, maneuverability, and reliability.
Competitive Analysis
Competitive Analysis:
Competes with similar electric forklift models from manufacturers like Jungheinrich, Toyota Material Handling, Linde Material Handling, and Hyster-Yale. Key competitive advantages often lie in Still's emphasis on operator ergonomics, energy efficiency, and advanced control systems.
Key Features
Key Features:
Compact design for narrow aisle operation, powerful electric drive, precise hydraulic controls, advanced operator display, integrated safety features, high residual load capacity, ergonomic operator compartment.
📋 Manual Details
Coverage Areas
Covered Models:
Still Electric Fork Truck R60-16, R60-18, R60-20 Compact Series (specifically R6033i, R6034i, R6035i)
Primary Focus:
Operating and Maintenance Instructions
Page Count
Page Count:
122
Manual Type
Manual Type:
Operating Instructions / Maintenance Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Systems Covered:
Electrical System, Hydraulic System, Drive System, Lifting Mechanism, Steering System, Braking System, Operator Interface, Control Systems, Display Units, Safety Systems
Procedures Included
Procedures Included:
Pre-Operation Checks, Starting Procedures, Safe Operation Techniques, Lifting Device Operation, Trailer Towing, Transport and Hoisting, Display and Setting Adjustments, Malfunction Diagnosis and Remediation, Routine Maintenance, Ending Operation Procedures
Technical Depth
Technical Depth:
Comprehensive operational guidance, preventative maintenance schedules, troubleshooting flowcharts, basic repair instructions, component identification, safety protocols. Designed for operators and maintenance technicians.
📊 Manual Specifications
File Format
File Format Details:
Searchable text within PDF, Printable pages
Print Quality
Print Quality:
High quality images, Circuit diagrams included
Binding Type
Binding Type:
Digital (PDF)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Power Source:
Electric Motor
Performance
Motor Type:
AC Traction Motor (typical for modern Still electric trucks)
Fuel System
Energy Storage:
Lead-Acid or Lithium-Ion Battery Pack (user configurable/specified)
🔧 Transmission
Standard
Drive System:
Electric drive via integrated motor and gearbox
Optional
Optional Features:
Regenerative braking system
Features
Control:
Electronic speed control for precise acceleration and deceleration
📐 Dimensions
Exterior
Model Series Capacities:
R6033i (3300 kg / 6600 lbs), R6034i (3400 kg / 6800 lbs), R6035i (3500 kg / 7000 lbs) at standard load center
Turning Radius:
Compact design optimized for low aisle widths (specific radius varies by configuration, typically under 2 meters)
Weights
Operating Weight:
Varies with battery and configuration (typically 4000-5000 kg range without battery)
🛡️ Safety Features
Ratings
Safety Compliance:
Designed to meet relevant European (e.g., EN 16307) and international safety standards for industrial trucks.
Active Features
Active Safety Features:
Automatic parking brake, speed reduction in turns, audible warning signals, robust mast safety valves, load overload protection, emergency power cut-off.
Passive Features
Passive Safety Features:
Operator overhead guard, seatbelt, ergonomic controls placement, visibility enhancements, stability control systems.
💡 Technology Features
Infotainment
Operator Interface:
Digital display unit showing crucial information such as battery status, travel speed, lift height, error codes, and operational hours. Configurable settings for acceleration, braking, and lift speed.
Driver Assistance
Driver Assistance Features:
Still's proprietary control systems for smooth acceleration, precise load handling, and energy-efficient operation. Regenerative braking system recaptures energy during deceleration.
Connectivity
Connectivity Options:
May include options for fleet management system integration (e.g., Still Fleet Assistant) for monitoring operational data, battery management, and predictive maintenance.
🔧 Maintenance
Service Intervals
Daily Checks:
Visual inspection of tires, forks, mast, hydraulic fluid level, battery connections, controls, horn, lights.
Periodic Maintenance:
Detailed in the manual, typically involving lubrication, inspection of hydraulic hoses, brake system check, electrical connections, motor brushes (if applicable), and battery watering/cleaning. Intervals based on operating hours (e.g., every 250, 500, 1000 hours).
Fluid Specifications
Hydraulic Fluid:
Refer to manual for specific Still-approved hydraulic oil viscosity and type (e.g., ISO VG 32 or 46).
Lubricants:
Specify Still-approved greases for mast rollers, steering components, and drive axle. Lithium complex EP2 grease is common.
Known Issues
Common Issues:
Battery wear and tear, hydraulic system leaks (due to aging seals), wear on forklift tires, potential issues with electronic control boards (requiring diagnostics). The manual provides specific troubleshooting steps.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Still GmbH is a long-standing and reputable German manufacturer of forklift trucks and warehousing equipment, known for innovation and quality since its founding in 1920.
Model Evolution
Model Evolution:
The R60 series represents Still's ongoing development in electric counterbalance forklift technology, focusing on increasing efficiency, operator comfort, and integration of advanced electronic control systems.
Production
Production Location:
Primarily manufactured in Still's European production facilities (e.g., Germany, Poland).
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