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Introduction
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Market Position
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Market Position:
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The STILL RX 20 Series represents a robust and efficient line of electric counterbalance forklifts designed for demanding indoor and outdoor material handling applications. Known for their reliability, maneuverability, and ergonomic design, these trucks are a staple in logistics, warehousing, and manufacturing environments.
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Competitive Analysis
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Competitive Analysis:
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Competes with other leading electric forklift manufacturers such as Linde Material Handling, Toyota Material Handling, Hyster, Yale, and Jungheinrich, offering comparable performance, safety, and energy efficiency.
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Key Features
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Key Features:
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Compact design for tight spaces, powerful electric drive, advanced control systems for precise operation, driver comfort features, robust construction for durability, and excellent energy efficiency.
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Target Audience
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Target Audience:
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Forklift technicians, maintenance engineers, fleet managers, and owners involved in the repair and upkeep of STILL RX 20 Series electric forklifts.
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Manual Coverage
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Systems Covered
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Systems Covered:
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All components and assemblies, including but not limited to: chassis, mast assembly, drive axle, steering system, hydraulic system, electrical system (motors, controllers, batteries, wiring harnesses), operator's cabin, forks, attachments, operator controls, safety features.
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Procedures Included
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Procedures Included:
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Identification of individual parts, assembly diagrams, exploded views for strip-down and reassembly, part number referencing for ordering and replacement.
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Technical Depth
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Technical Depth:
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Detailed to the component level, enabling accurate identification and sourcing of replacement parts for repair and maintenance.
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Parts Identification
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Parts Identification Method:
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Exploded views with clear line drawings and associated part numbers for every individual component.
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Ordering Information
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Part Number Format:
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Unique alphanumeric part numbers for accurate ordering and inventory management.
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Troubleshooting Support
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Troubleshooting Support Level:
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Supports troubleshooting by enabling the identification of faulty components for replacement.
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Assembly Diagrams
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Assembly Diagrams Availability:
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Detailed assembly diagrams are a core component, showing how sub-assemblies fit together.
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Specific Part Identification
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Specific Part Identification Examples:
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Identifies specific screws, bolts, seals, sensors, motor components, hydraulic valves, pump parts, mast rollers, and electronic modules.
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Electrical Schematics Reference
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Electrical Schematics Reference:
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While primarily a parts manual, it lists part numbers for wiring harnesses, connectors, fuses, and electrical components which are essential for electrical system repairs guided by separate schematics.
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Hydraulic Component Identification
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Hydraulic Component Identification:
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Detailed identification of hydraulic pumps, motors, cylinders, valves, hoses, and fittings with their respective part numbers.
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Dimensions
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Exterior
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Overall Dimensions:
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Varies by specific model variant (e.g., RX 20-15 vs. RX 20-20) and mast configuration. Refer to specific model data for precise dimensions.
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Weights
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Operating Weight:
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Varies by model and battery configuration. Typically in the range of 3,000 - 5,000 kg.
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Capacity
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Nominal Lifting Capacity:
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1500 kg (RX 20-15), 1600 kg (RX 20-16), 1800 kg (RX 20-18), 2000 kg (RX 20-20).
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Mast Height
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Mast Configurations:
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Multiple mast heights and types available (e.g., Duplex, Triplex) – part numbers for all mast components are included.
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Safety Features
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Ratings
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Safety Standards:
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Designed to meet relevant ISO and European safety standards for industrial trucks.
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Active Features
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Active Safety Features:
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High-visibility operator cabin, audible alarms, speed reduction in turns, parking brake, emergency stop button, robust chassis.
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Passive Features
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Passive Safety Features:
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Seatbelt, overhead guard, mast-mounted load backrest, stable mast design, integrated safety interlocks.
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Operator Interface
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Operator Interface Safety:
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Ergonomic controls, clear visibility, minimal vibration, and intuitive dashboard.
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Technology Features
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Infotainment
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Infotainment System:
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N/A (Industrial forklift, not passenger vehicle)
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Driver Assistance
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Driver Assistance Features:
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Advanced electronic control units for drive and lift functions, diagnostics display (on operator panel), potential for integrated fleet management systems.
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Connectivity
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Connectivity Options:
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May support CAN bus communication for diagnostics and fleet management; part numbers for relevant electronic modules and connectors are available.
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Diagnostics
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Diagnostic Capabilities:
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On-board diagnostics via electronic control modules; this manual assists in identifying physical components for repair based on diagnostic codes or visual inspection.
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Controller Technology
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Controller Technology:
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Utilizes advanced electronic controllers for precise management of drive, lift, and hydraulic functions.
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Maintenance
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Service Intervals
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General Service Intervals:
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Recommended service intervals are typically based on operating hours (e.g., every 250, 500, 1000 hours) and should be followed as per the official STILL maintenance schedule. This manual will list part numbers for replacement parts at these intervals.
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Fluid Specifications
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Hydraulic Fluid Type:
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Specific hydraulic fluid type and viscosity will be detailed in the full service manual. This parts manual will list part numbers for hydraulic filters and seals.
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Fluid Capacities
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Hydraulic System Capacity:
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Capacity varies by specific mast and auxiliary equipment configuration; part numbers for hydraulic hoses and components are provided.
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Known Issues
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Common Wear Items:
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Wear items include tires, hydraulic seals, fork tips, and electrical contacts. This manual will provide part numbers for all these components.
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Battery Maintenance
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Battery Maintenance Requirements:
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Regular cleaning of terminals, checking electrolyte levels (for lead-acid), and proper charging procedures are critical. Part numbers for battery connectors and cables are included.
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Filter Part Numbers
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Filter Replacement Part Numbers:
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Includes part numbers for hydraulic filters, air filters (for electronics cooling), and potentially cabin air filters.
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Lubrication Points
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Lubrication Requirements:
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While not explicitly detailing lubrication procedures, it provides part numbers for any required grease fittings or seals.
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Wheel And Tire Specs
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Wheel And Tire Part Numbers:
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Provides part numbers for solid rubber tires, drive wheels, and castor wheels.
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