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Subaru BRZ 2013 Workshop Service Manual for Repair

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🏷️ Basic Information Identification Make: Subaru Model: BRZ Year: 2013 Codes Chassis Code: ZC6 Engine Code: FA20 Generation Generation Code: First Generation (2012-2020) 👋 Introduction Market Position Positioning: The Subaru BRZ is a compact rear-wheel-drive sports coupe, co-developed with Toyota (as the GT86/Scion FR-S). It targets enthusiasts seeking a lightweight, agile, and driver-focused experience. Competitive Analysis Competitors: Primary competitors include the Mazda MX-5 Miata, Toyota 86, and formerly the Scion FR-S. Its unique Boxer engine and RWD layout set it apart. Key Features Driving Dynamics: Low center of gravity, balanced chassis, responsive handling, and direct steering. Engine Layout: Naturally aspirated, horizontally opposed (Boxer) engine for optimal weight distribution. Design: Targa-top inspired coupe styling, driver-centric interior. 📋 Manual Details Coverage Areas Coverage: Comprehensive repair and service for the 2013 Subaru BRZ. Page Count Pages: 2000+ Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF (Printable) 📖 Manual Coverage Systems Covered Engine: FA20 Boxer Engine: diagnosis, testing, removal/installation, disassembly/assembly, specifications, troubleshooting, repair procedures. Transmission: 6-Speed Manual Transmission (TZ1A7): removal/installation, disassembly/assembly, internal components, fluid specifications, troubleshooting, repair. Drivetrain: Rear Wheel Drive (RWD) system: differential, driveshafts, axles, CV joints, wheel bearings, troubleshooting, repair. Suspension: Front MacPherson strut and Rear double-wishbone suspension: alignment, shock absorbers, springs, control arms, bushings, subframes, troubleshooting, replacement. Brakes: Front 4-piston caliper (Brembo optional), rear 1-piston caliper: brake system diagnosis, hydraulic components, ABS, EBD, parking brake, pad/rotor replacement, bleeding procedures. Steering: Electric Power Steering (EPS) system: diagnosis, steering column, rack and pinion, power assist control, troubleshooting, alignment. Electrical: Complete vehicle electrical system: battery, charging system, starting system, lighting, fuses, relays, wiring diagrams, body control module (BCM), immobilizer system, diagnostic connectors. Body And Chassis: Exterior body panels, interior trim, doors, windows, locks, seats, airbags, chassis components, corrosion prevention, body repair, glass replacement. Climate Control: HVAC system: A/C compressor, refrigerant, heater core, evaporator, blower motor, controls, diagnosis, repair. Fuel System: Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, EVAP system, diagnosis, repair. Cooling System: Radiator, thermostat, water pump, cooling fans, hoses, coolant specifications, diagnosis, repair. Exhaust System: Exhaust manifolds, catalytic converter, muffler, pipes, O2 sensors, diagnosis, repair. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, brake inspections, tire rotations, spark plug replacement. Diagnostics: Troubleshooting guides, symptom analysis, DTC (Diagnostic Trouble Code) interpretation, wiring diagram analysis. Repair: Detailed step-by-step instructions for component removal, disassembly, repair, assembly, and installation. Adjustments: Wheel alignment, throttle body cleaning, idle speed adjustment, clutch adjustment (if applicable). Installation: Component installation, accessory installation, calibration procedures. Technical Depth Depth: From basic fluid checks and filter changes to full engine and transmission rebuilds, including electrical system diagnostics and body repair. Precision: Includes specific torque values, alignment specifications, wear limits, and factory tolerances. Illustrations: Detailed step-by-step procedures supported by pictorial diagrams, exploded views, and photographs. Special Tools: Lists required special service tools (SSTs) with associated illustrations and usage guidance. 📊 Manual Specifications File Format Format: PDF Print Quality Quality: Printable pages, high resolution for clarity. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Compatibility Os Compatibility: Windows, Mac, Linux OS Features Searchability: Likely searchable PDF text (depends on original scan quality). Completeness: Stated as 100% complete and intact, covering all service and repair instructions. ⚙️ Engine Specifications Primary Engine Engine Family: Subaru FA Series Boxer Engine Code: FA20 Configuration: 2.0L Flat-4 (Boxer) Displacement: 1998 cc (2.0 Liters) Bore X Stroke: 86.0 mm x 86.0 mm Compression Ratio: 12.5:1 Valvetrain: DOHC, 4 valves per cylinder, Subaru's 'Dynamic Valve Control' (variable valve timing on intake and exhaust) Performance Horsepower: 200 hp @ 7000 rpm Torque: 151 lb-ft (205 Nm) @ 6400-6600 rpm Fuel System Fuel Delivery: Toyota D-4S direct and port injection system Fuel Type: Unleaded gasoline, 91 octane (premium) recommended Cooling System Coolant Capacity: Approx. 6.9 liters (7.3 US quarts) Oil Specifications Engine Oil Type: SAE 0W-20 synthetic oil (as per manual recommendations) Engine Oil Capacity: Approx. 5.7 liters (6.0 US quarts) with filter change 🔧 Transmission Standard Type: 6-Speed Manual Transmission (TZ1A7) Optional Type: 6-Speed Automatic Transmission (TR690) Features Manual Gear Ratios: 1st: 3.647, 2nd: 2.111, 3rd: 1.448, 4th: 1.147, 5th: 0.971, 6th: 0.795, Reverse: 3.450 Manual Final Drive Ratio: 4.556 Fluid Specifications Manual Transmission Fluid: GL-4 SAE 75W-90 gear oil (refer to manual for specific Subaru spec) Automatic Transmission Fluid: Genuine Subaru ATF HP (or equivalent specified by Subaru) 📐 Dimensions Exterior Length: 4,240 mm (166.9 in) Width: 1,775 mm (69.9 in) Height: 1,285 mm (50.6 in) Wheelbase: 2,570 mm (101.2 in) Ground Clearance: 130 mm (5.1 in) Weights Curb Weight Manual: 1,279 kg (2,820 lbs) Curb Weight Automatic: 1,300 kg (2,866 lbs) Cargo Trunk Volume: 196 liters (6.9 cu ft) 🛡️ Safety Features Ratings NHTSA Front Crash: 5-Star (when equipped with specific options) IIHS Front Crash Small Overlap: Good Active Features Traction Control: Standard Electronic Stability Control: Standard (VSC Sport...
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Subaru BRZ 2013 Workshop Service Manual for Repair
🏷️ Basic Information
Identification
Make:
Subaru
Model:
BRZ
Year:
2013
Codes
Chassis Code:
ZC6
Engine Code:
FA20
Generation
Generation Code:
First Generation (2012-2020)
👋 Introduction
Market Position
Positioning:
The Subaru BRZ is a compact rear-wheel-drive sports coupe, co-developed with Toyota (as the GT86/Scion FR-S). It targets enthusiasts seeking a lightweight, agile, and driver-focused experience.
Competitive Analysis
Competitors:
Primary competitors include the Mazda MX-5 Miata, Toyota 86, and formerly the Scion FR-S. Its unique Boxer engine and RWD layout set it apart.
Key Features
Driving Dynamics:
Low center of gravity, balanced chassis, responsive handling, and direct steering.
Engine Layout:
Naturally aspirated, horizontally opposed (Boxer) engine for optimal weight distribution.
Design:
Targa-top inspired coupe styling, driver-centric interior.
📋 Manual Details
Coverage Areas
Coverage:
Comprehensive repair and service for the 2013 Subaru BRZ.
Page Count
Pages:
2000+
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF (Printable)
📖 Manual Coverage
Systems Covered
Engine:
FA20 Boxer Engine: diagnosis, testing, removal/installation, disassembly/assembly, specifications, troubleshooting, repair procedures.
Transmission:
6-Speed Manual Transmission (TZ1A7): removal/installation, disassembly/assembly, internal components, fluid specifications, troubleshooting, repair.
Drivetrain:
Rear Wheel Drive (RWD) system: differential, driveshafts, axles, CV joints, wheel bearings, troubleshooting, repair.
Suspension:
Front MacPherson strut and Rear double-wishbone suspension: alignment, shock absorbers, springs, control arms, bushings, subframes, troubleshooting, replacement.
Brakes:
Front 4-piston caliper (Brembo optional), rear 1-piston caliper: brake system diagnosis, hydraulic components, ABS, EBD, parking brake, pad/rotor replacement, bleeding procedures.
Steering:
Electric Power Steering (EPS) system: diagnosis, steering column, rack and pinion, power assist control, troubleshooting, alignment.
Electrical:
Complete vehicle electrical system: battery, charging system, starting system, lighting, fuses, relays, wiring diagrams, body control module (BCM), immobilizer system, diagnostic connectors.
Body And Chassis:
Exterior body panels, interior trim, doors, windows, locks, seats, airbags, chassis components, corrosion prevention, body repair, glass replacement.
Climate Control:
HVAC system: A/C compressor, refrigerant, heater core, evaporator, blower motor, controls, diagnosis, repair.
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, EVAP system, diagnosis, repair.
Cooling System:
Radiator, thermostat, water pump, cooling fans, hoses, coolant specifications, diagnosis, repair.
Exhaust System:
Exhaust manifolds, catalytic converter, muffler, pipes, O2 sensors, diagnosis, repair.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, brake inspections, tire rotations, spark plug replacement.
Diagnostics:
Troubleshooting guides, symptom analysis, DTC (Diagnostic Trouble Code) interpretation, wiring diagram analysis.
Repair:
Detailed step-by-step instructions for component removal, disassembly, repair, assembly, and installation.
Adjustments:
Wheel alignment, throttle body cleaning, idle speed adjustment, clutch adjustment (if applicable).
Installation:
Component installation, accessory installation, calibration procedures.
Technical Depth
Depth:
From basic fluid checks and filter changes to full engine and transmission rebuilds, including electrical system diagnostics and body repair.
Precision:
Includes specific torque values, alignment specifications, wear limits, and factory tolerances.
Illustrations:
Detailed step-by-step procedures supported by pictorial diagrams, exploded views, and photographs.
Special Tools:
Lists required special service tools (SSTs) with associated illustrations and usage guidance.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
Printable pages, high resolution for clarity.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Compatibility
Os Compatibility:
Windows, Mac, Linux OS
Features
Searchability:
Likely searchable PDF text (depends on original scan quality).
Completeness:
Stated as 100% complete and intact, covering all service and repair instructions.
⚙️ Engine Specifications
Primary Engine
Engine Family:
Subaru FA Series Boxer
Engine Code:
FA20
Configuration:
2.0L Flat-4 (Boxer)
Displacement:
1998 cc (2.0 Liters)
Bore X Stroke:
86.0 mm x 86.0 mm
Compression Ratio:
12.5:1
Valvetrain:
DOHC, 4 valves per cylinder, Subaru's 'Dynamic Valve Control' (variable valve timing on intake and exhaust)
Performance
Horsepower:
200 hp @ 7000 rpm
Torque:
151 lb-ft (205 Nm) @ 6400-6600 rpm
Fuel System
Fuel Delivery:
Toyota D-4S direct and port injection system
Fuel Type:
Unleaded gasoline, 91 octane (premium) recommended
Cooling System
Coolant Capacity:
Approx. 6.9 liters (7.3 US quarts)
Oil Specifications
Engine Oil Type:
SAE 0W-20 synthetic oil (as per manual recommendations)
Engine Oil Capacity:
Approx. 5.7 liters (6.0 US quarts) with filter change
🔧 Transmission
Standard
Type:
6-Speed Manual Transmission (TZ1A7)
Optional
Type:
6-Speed Automatic Transmission (TR690)
Features
Manual Gear Ratios:
1st: 3.647, 2nd: 2.111, 3rd: 1.448, 4th: 1.147, 5th: 0.971, 6th: 0.795, Reverse: 3.450
Manual Final Drive Ratio:
4.556
Fluid Specifications
Manual Transmission Fluid:
GL-4 SAE 75W-90 gear oil (refer to manual for specific Subaru spec)
Automatic Transmission Fluid:
Genuine Subaru ATF HP (or equivalent specified by Subaru)
📐 Dimensions
Exterior
Length:
4,240 mm (166.9 in)
Width:
1,775 mm (69.9 in)
Height:
1,285 mm (50.6 in)
Wheelbase:
2,570 mm (101.2 in)
Ground Clearance:
130 mm (5.1 in)
Weights
Curb Weight Manual:
1,279 kg (2,820 lbs)
Curb Weight Automatic:
1,300 kg (2,866 lbs)
Cargo
Trunk Volume:
196 liters (6.9 cu ft)
🛡️ Safety Features
Ratings
NHTSA Front Crash:
5-Star (when equipped with specific options)
IIHS Front Crash Small Overlap:
Good
Active Features
Traction Control:
Standard
Electronic Stability Control:
Standard (VSC Sport mode available)
Antilock Braking System:
Standard (ABS)
Electronic Brakeforce Distribution:
Standard (EBD)
Passive Features
Airbags:
Front, side, and curtain airbags.
Seatbelts:
3-point seatbelts with pretensioners and force limiters.
Body Structure:
High-tensile strength steel for enhanced rigidity and crash protection.
💡 Technology Features
Infotainment
Display:
Standard touchscreen infotainment system with Bluetooth connectivity, USB input, and optional navigation.
Audio:
Available with standard 6-speaker audio system or optional 8-speaker JBL premium audio.
Driver Assistance
Cruise Control:
Standard cruise control.
Keyless Entry:
Standard keyless entry with push-button start.
Connectivity
Bluetooth:
Standard Bluetooth for hands-free calling and audio streaming.
Usb Ports:
Standard USB and AUX input jacks.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 miles or 6 months, whichever comes first (typical recommendation, refer to manual for exact details).
Engine Air Filter:
Inspect every 15,000 miles, replace as needed (typically every 30,000 miles).
Cabin Air Filter:
Inspect every 15,000 miles, replace as needed (typically every 15,000-30,000 miles).
Spark Plugs:
Iridium spark plugs typically rated for 60,000 miles. Refer to manual for exact replacement interval.
Brake Fluid Flush:
Every 30,000 miles or 2 years, whichever comes first.
Coolant Flush:
Initial replacement at 105,000 miles, then every 52,500 miles thereafter (Subaru Super Coolant).
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
N/A (Electric Power Steering)
Windshield Washer Fluid:
Standard washer fluid concentrate or pre-mixed solution.
Known Issues
Oil Consumption:
Early FA20 engines in some vehicles experienced higher than expected oil consumption, often addressed via TSBs and potential engine revisions.
Valve Spring Failures:
Some reports of weak valve springs in early models, potentially leading to misfires or rough running.
Head Gasket Leaks:
While Boxer engines are known for head gasket issues, the FA20 in the BRZ has shown fewer widespread problems compared to older Subaru engines, but it's a point to monitor.
Gearbox Notches:
Some drivers have reported notchy or difficult shifts, particularly when cold, which may be related to gearbox fluid or internal wear.
📚 Vehicle History
Brand Heritage
Subaru Motorsports:
Subaru has a strong heritage in motorsport, particularly rallying, with cars like the Impreza WRX STI. This engineering DNA is reflected in the BRZ's chassis tuning and driver focus.
Model Evolution
First Generation Launch:
The first-generation BRZ (and its Toyota sibling) debuted in 2012, marking Subaru's re-entry into the rear-wheel-drive sports car segment after decades.
Co Development:
Developed in partnership with Toyota, sharing the same platform, engine, and core chassis components, but with distinct tuning and styling differences.
Production
Manufacturing Location:
Gunma Plant, Japan (Subaru's primary manufacturing facility)
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
While not a 10Best winner for the 2013 model year, the BRZ/GT86 platform has consistently been praised for its handling and value.
Jdm Tuning Culture:
Highly regarded in JDM (Japanese Domestic Market) tuning circles for its aftermarket support and potential for modification.
Certifications
Manual Certification:
This manual adheres to industry standards for workshop service documentation, providing accurate and detailed procedures.
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