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Suzuki Hayabusa Service Repair Manual
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Basic Information Identification Make: Suzuki Model: Hayabusa Model Designation: GSX-R1300R Codes Model Codes Covered: GSX-R1300RX, GSX-R1300RY, GSX-R1300RK1, GSX-R1300RK2 Introduction Market Position Category: Hyperbike, Sportbike Nickname: The Bus, The Falcon Competitive...
Type: Cars
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Sku: 121686
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| Basic Information | |
| Identification | |
| Make: | Suzuki |
| Model: | Hayabusa |
| Model Designation: | GSX-R1300R |
| Codes | |
| Model Codes Covered: | GSX-R1300RX, GSX-R1300RY, GSX-R1300RK1, GSX-R1300RK2 |
| Introduction | |
| Market Position | |
| Category: | Hyperbike, Sportbike |
| Nickname: | The Bus, The Falcon |
| Competitive Analysis | |
| Key Competitors Era: | Kawasaki Ninja ZX-12R, Ducati 916/996/998 |
| Key Features | |
| Design Philosophy: | Aerodynamic efficiency, extreme performance, and long-distance comfort. |
| Value Proposition: | Empowers owners to perform their own maintenance and repairs, saving significant costs compared to professional servicing. |
| Manual Details | |
| Coverage Areas | |
| Applicable Years: | 1999-2006 |
| Page Count | |
| Page Count: | 503 |
| Manual Type | |
| Manual Type: | Service Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | |
| Manual Coverage | |
| Systems Covered | |
| Engine Service: | Complete engine disassembly, assembly, inspection, and repair for all internal and external components. |
| Fuel System: | Fuel injection system diagnosis and repair, fuel pump, injectors, throttle body, fuel pressure regulator, fuel tank, and lines. |
| Cooling System: | Radiator, fan, thermostat, water pump, hoses, and coolant specifications. |
| Ignition System: | Ignition coils, spark plugs, ignition control module, timing checks, and troubleshooting. |
| Transmission Service: | Clutch operation, gearbox disassembly and assembly, gear inspection, shift mechanism, and lubrication. |
| Drivetrain: | Drive chain adjustment, lubrication, sprocket replacement, and rear wheel installation. |
| Brakes System: | Front and rear brake caliper service, master cylinder, brake lines, fluid replacement, bleeding procedures, and pad replacement. |
| Suspension System: | Front fork disassembly, servicing, oil replacement, seal replacement, rear shock absorber inspection and adjustment. |
| Steering System: | Steering head bearing inspection and replacement, handlebar mounting. |
| Electrical System: | Wiring diagrams, lighting system, battery maintenance, charging system (alternator, regulator/rectifier), starter motor, fuses, and relays. |
| Instrumentation And Controls: | Speedometer, tachometer, indicator lights, switchgear operation and repair. |
| Frame And Bodywork: | Chassis inspection, fairing removal and installation, seat, fuel tank, and other body panels. |
| Wheels And Tires: | Wheel bearing service, tire pressure, tire replacement, and balancing. |
| Procedures Included | |
| Routine Maintenance: | Oil and filter changes, air filter cleaning/replacement, chain maintenance, brake checks, tire pressure checks, fluid level checks. |
| Troubleshooting: | Step-by-step diagnostic procedures for common and uncommon problems, fault code interpretation (if applicable). |
| Repair Procedures: | Detailed instructions for component replacement, adjustment, and overhaul for all major systems. |
| Disassembly And Assembly: | Comprehensive guides for taking apart and putting back together all motorcycle components and systems. |
| Torque Specifications: | Precise torque values for all critical fasteners and bolts. |
| Technical Depth | |
| Depth Of Coverage: | Comprehensive coverage from basic owner maintenance to advanced engine and transmission rebuilds. |
| Diagnostic Information: | Detailed diagnostic trees and symptom-based troubleshooting guides. |
| Pictorial Guidance: | Includes high-quality pictures to illustrate repair procedures, enhancing clarity and ease of understanding. |
| Manual Specifications | |
| File Format | |
| File Type: | |
| Searchability: | Fully indexed for easy bookmarking and searching within the document. |
| Print Quality | |
| Print Capability: | Printable pages, allowing users to print only the necessary sections for hands-on work. |
| Binding Type | |
| Binding: | N/A (Digital PDF) |
| Paper Type | |
| Paper Type: | N/A (Digital PDF) |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Inline 4-cylinder, 4-stroke, DOHC, 16-valve, TSCC (Twin Swirl Combustion Chamber) |
| Displacement: | 1299 cc (79.3 cu. in.) |
| Bore X Stroke: | 81.0 mm x 63.0 mm (3.19 in. x 2.48 in.) |
| Compression Ratio: | 11.0:1 |
| Engine Cooling: | Liquid-cooled |
| Performance | |
| Horsepower Est: | Approximately 175 HP (at crank) (varies slightly by model year and tuning) |
| Torque Est: | Approximately 104 lb-ft (at crank) (varies slightly by model year and tuning) |
| Fuel System | |
| Fuel Delivery: | Fuel Injection (SDTV - Suzuki Dual Throttle Valve) |
| Fuel Type: | Unleaded gasoline, 95 octane or higher recommended |
| Lubrication | |
| Oil Capacity W Filter: | Approx. 3.4 L (3.6 US qt) |
| Oil Type Recommendation: | API SG, SH, SJ, SL, SM or SN; JASO MA or MA2 certified 10W-40 viscosity |
| Transmission | |
| Standard | |
| Transmission Type: | 6-speed constant mesh |
| Features | |
| Clutch Type: | Wet, multi-plate, back-torque limiter |
| Final Drive: | Sealed O-ring type, RKGB520XX, 17/45T (stock gearing) |
| Dimensions | |
| Exterior | |
| Overall Length: | Approx. 2140 mm (84.3 in.) |
| Overall Width: | Approx. 740 mm (29.1 in.) |
| Overall Height: | Approx. 1135 mm (44.7 in.) |
| Weights | |
| Dry Weight: | Approx. 215 kg (474 lbs) |
| Curb Weight: | Approx. 245 kg (540 lbs) (with all fluids) |
| Fuel Tank Capacity: | 21.0 L (5.5 US gal) |
| Safety Features | |
| Ratings | |
| Safety Features Design: | While not subject to formal automotive crash ratings, the Hayabusa's design prioritizes rider protection through its aerodynamic fairing and stable chassis. |
| Active Features | |
| Braking System: | Dual 320 mm hydraulic disc front brakes, Single 250 mm hydraulic disc rear brake. |
| Passive Features | |
| Chassis Structure: | Twin-spar frame for rigidity and stability at high speeds. |
| Technology Features | |
| Infotainment | |
| Instrument Panel: | Analog tachometer and speedometer, LCD multi-function display (odometer, trip meters, clock, fuel gauge, engine temp). |
| Driver Assistance | |
| Aerodynamics: | Advanced aerodynamic fairing design contributing to stability at high speeds. |
| Connectivity | |
| ECU Function: | Engine Control Unit (ECU) manages fuel injection and ignition timing for optimal performance. |
| Maintenance | |
| Service Intervals | |
| Oil And Filter Change: | Every 6,000 km (3,700 miles) or 6 months, whichever comes first. |
| Air Filter Cleaning: | Every 6,000 km (3,700 miles) or 6 months. |
| Spark Plug Inspection: | Every 12,000 km (7,500 miles). |
| Drive Chain Lubrication And Adjustment: | Every 1,000 km (600 miles) or after riding in rain/wet conditions. |
| Brake Fluid Replacement: | Every 2 years, or as needed based on fluid condition. |
| Fluid Specifications | |
| Engine Oil: | API SG, SH, SJ, SL, SM or SN; JASO MA or MA2 certified 10W-40 |
| Coolant: | Suzuki Super Long Life Coolant or equivalent ethylene glycol-based coolant with distilled water (50/50 mix). |
| Brake Fluid: | DOT 4 |
| Clutch Fluid: | DOT 4 |
| Known Issues | |
| Common Wear Items: | Clutch plates, brake pads, tires, drive chain and sprockets due to high performance and mileage. |
| Electrical Gremlins: | Some earlier models might experience minor electrical issues; the manual provides diagnostic guidance. |
| Regulator Rectifier: | While not universal, some bikes of this era can have issues with the regulator/rectifier; the manual details its testing. |
| Vehicle History | |
| Brand Heritage | |
| Heritage: | Suzuki, a Japanese manufacturer with a long history in motorcycles and automotive engineering, known for innovation and performance. |
| Model Evolution | |
| Generation 1 Design: | The first-generation Hayabusa (GSX1300R) revolutionized the sportbike category with its unprecedented top speed and aerodynamic design, officially dubbed the 'Ultimate Sportbike'. |
| Development Goal: | Developed to be the fastest production motorcycle in the world, a title it held until the 'gentlemen's agreement' limiting top speeds. |
| Production | |
| Original Production Start: | 1999 |
| Production Period Covered: | 1999-2006 (First Generation) |
| Awards & Recognition | |
| Recognitions | |
| Bike Of The Year: | The Hayabusa was widely acclaimed upon release and is often cited as a benchmark in motorcycle engineering and performance. |